• Title/Summary/Keyword: Ultrasonic spray

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A Study on $CeO_2/SiO_2$ Composite Powder Synthesis Using Ultrasonic Spray Pyrolysis Method and Effect of Sensory Texture Improvement

  • Lee, Dong-Kyu;Lee, Jin-Hwa
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.2
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    • pp.175-181
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    • 2005
  • The spherical particles of $CeO_2/SiO_2$ composite powder with narrow-size distribution and pure phase particles were synthesized by ultrasonic spray pyrolysis method from aqueous cerium sulfate solution. The resulting composite powder was characterized by X-ray diffraction, scanning electron microscopy, transmittance electron microscopy, in-vitro sun protect factor, and BET surface area analysis. The concentration of cerium sulfate was tested to vary the particle size from $3.40{\times}10^{-3}$ to $1.02{\times}10^{-2}mol/cm^3$ to study concentration effect of starting material. The average particle size from the $3.40{\times}10^{-3}mol/cm^3$ concentration was found to be slightly smaller than that from the $1.02{\times}10^{-2}mol/cm^3$ concentration, because of the relation between the droplet size and the concentration of the starting material solution.

In-doping effects on the Structural and Electrical Properties of ZnO Films prepared by Ultrasonic Spray Pyrolysis (초음파 분무 열분해법으로 제초한 ZnO막의 전기적, 구조적 특성에 미치는 In첨가 효과)

  • 심대근;양영신;마대영
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.1010-1013
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    • 2001
  • Zinc oxide(ZnO) films were prepared by ultrasonic spray pyrolysis on indium (In) films deposited by evaporation and subsequently submitted to rapid thermal annealing (RTA). The RTA was processed in air or a vacuum ambient. The crystallographic properties and surface morphologies of the films were characterized before and after the RTA by X-ray diffraction (XRD) and scanning electron microscopy(SEM), respectively. The resistivity variation of the films with RTA temperature and time was measured by the 4-point probe method. Auger electron spectroscopy(AES) was carried out to figure out the distribution of indium atoms in the ZnO films. The resistivity of the ZnO on In(ZnO/In) films decreased to 2${\times}$10$\^$-3/ $\Omega$cm by diffusion of the In. The In diffusion into the ZnO films roughened the surface of the ZnO films. The results of depth profile by AES showed a hump of In atoms around ZnO/In interface after the RTA at 800$^{\circ}C$, which disappeared by the RTA at 1000$^{\circ}C$. The effects of temperature, time and ambient during the RTA on the structural and electrical properties of the ZnO/In films were discussed.

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The Characteristics and Formation of Tungsten Nano-Powder by Ultrasonic Spray Pyrolysis Method (초음파분무열분해법에 의한 나노 텅스텐 분말의 형성 및 특성에 관하여)

  • Lee, Ho-Jin;Yoon, Jung-Hyun;Choe, Jean-Il
    • Journal of the Korean institute of surface engineering
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    • v.41 no.4
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    • pp.174-179
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    • 2008
  • Nanosize tungsten powder was synthesized by ultrasonic spray pyrolysis method through a solution containing ammonium metatungstate hydrate $[(NH_4)_6W_{12}O_{39}{\cdot}H_2O]$ and reduction treatment. It was expected the improvement of mechanical properties due to increasing surface free energy and surface activity. Starting solutions with each concentration, reaction temperature and reduction treatment were significantly influenced on the formation of tungsten size and phase. It was found that particle size was decreased with concentration of starting solution and surface tension were decreased. The particle size was increased at thermal decomposition temperature above $600^{\circ}C$ by neck growth of interparticles. Tungsten particles were formed by reduction reaction in atmosphere of hydrogen gas at the temperature above $700^{\circ}C$.

Synthesis and Optical Property of a TiOF2 Powder via an Ultrasonic Spray Pyrolysis Process (초음파 분무 열분해 공정을 이용한 TiOF2 분말의 합성과 광학적 성질)

  • Hwangbo, Young;Lee, Young-In
    • Journal of Powder Materials
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    • v.23 no.4
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    • pp.307-310
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    • 2016
  • $TiOF_2$, which has remarkable electrochemical and optical properties, is used in various applications such as Li-ion batteries, electrochemical displays, and photocatalysts. In addition, it is possible to utilize the template which is allowed to synthesize fluorine doped $TiO_2$ powders with hollow or faceted structures. However, common synthesis methods of $TiOF_2$ powders have some disadvantages such as the use of expensive and harmful precursors and batchtype processes with a limited production scale. In this study, we report a synthetic route for preparing $TiOF_2$ powders by using an inexpensive and harmless precursor and a continuous ultrasonic spray pyrolysis process under a controlled atmosphere to address the aforementioned problems. The synthesized powder has an average size of $1{\mu}m$, a spherical shape, a pure $TiOF_2$ phase, and exhibits a band-gap energy of 3.2 eV.

Synthesis and Optical Property of BaTiO3 Nanoparticles Using a Salt-assisted Ultrasonic Spray Pyrolysis Process (염 보조 초음파 분무 열분해 공정을 이용한 BaTiO3 나노입자의 합성과 광학적 성질)

  • Hwangbo, Young;Lee, Young-In
    • Journal of Powder Materials
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    • v.24 no.4
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    • pp.326-331
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    • 2017
  • The structural formation of inorganic nanoparticles dispersed in polymer matrices is a key technology for producing advanced nanocomposites with a unique combination of optical, electrical, and mechanical properties. Barium titanate ($BaTiO_3$) nanoparticles are attractive for increasing the refractive index and dielectric constant of polymer nanocomposites. Current synthesis processes for $BaTiO_3$ nanoparticles require expensive precursors or organic solvents, complicated steps, and long reaction times. In this study, we demonstrate a simple and continuous approach for synthesizing $BaTiO_3$ nanoparticles based on a salt-assisted ultrasonic spray pyrolysis method. This process allows the synthesis of $BaTiO_3$ nanoparticles with diameters of 20-50 nm and a highly crystalline tetragonal structure. The optical properties and photocatalytic activities of the nanoparticles show that they are suitable for use as fillers in various nanocomposites.

Electrochemical Performance of Spherical LiCoO2 Powders Synthesized Using Ultrasonic Spray Pyrolysis Method (I) : Effect of Pyrolysis Conditions on Powder Characteristics

  • Kim, Seon-Hye;Choa, Yong-Ho;Shim, Kwang-Bo;Cho, Byung-Won;Kim, Chang-Sam
    • Journal of the Korean Ceramic Society
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    • v.41 no.11
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    • pp.793-796
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    • 2004
  • Process Parameters were studied in synthesis of LiCoO$_2$ Powder by ultrasonic spray Pyrolysis. Concentration of the mixed solution influenced the size, shape, and yield of the synthesized powder. The yield was affected primarily by the height of the solution, and then by the flow rate of a carrier gas. The temperature of the reactor governed the crystallinity and morphology of the powder. LiCoO$_2$ powders were synthesized as a layered high temperature phase above 800$^{\circ}C$. The synthesized powders were sphere and secondary Particles consisted of primary particles of 55-70 nm. The secondary Particles became bigger from 0.28 to 1.43 $\mu\textrm{m}$ as the concentration of the solution was increased from 0.05 to 2.0 M. The 2.0 M solution provided the highest production rate.

Carbon Nanotube-Copper Hybrid Thin Film on Flexible Substrate fabricated by Ultrasonic Spray Coating and Laser Sintering Process (초음파 스프레이 코팅과 레이저 소결 공정에 의해 유연 기판 표면에 형성된 탄소나노튜브-구리 하이브리드 박막)

  • Park, Chae-Won;Gwon, Jin-Hyeong;Eom, Hyeon-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.135-135
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    • 2016
  • Recently flexible electrode materials have attracted attention in various electrical devices. In general, copper(Cu) is widely used electrical conductive material. However, Cu film showed drastically reduction of electrical conductivities under an applied tensile strain of 10%. These poor mechanical characteristics of Cu have difficulty applying in flexible electronic applications. In this study, mechanical flexibilities of Cu thin film were improved by hybridization with carbon nanotubes(CNTs) and laser sintering. First, thin carbon nanotube films were fabricated on a flexible polyethylene terephthalate(PET) substrate by using ultrasonic spray coating of CNT dispersed solution. After then, physically connected CNT-Cu NPs films were formed by utilizing ultrasonic spray coating of Cu nanoparticles dispersed solution on prepared CNT thin films. Finally, CNT-Cu thin films were firmly connected by laser sintering. Therefore, electrical stabilities under mechanical stress of CNT-Cu hybrid thin films were compared with Cu thin films fabricated under same conditions to confirm improvement of mechanical flexibilities by hybridization of CNT and Cu NPs.

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Synthesis and Optical Property of GaN Powder Using an Ultrasonic Spray Pyrolysis Process and Subsequent Nitridation Treatment (초음파 분무 열분해 공정과 질화처리를 이용한 GaN 분말의 합성과 광학적 성질)

  • Ji, Myeong-Jun;Yoo, Jae-Hyun;Lee, Young-In
    • Journal of Powder Materials
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    • v.25 no.6
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    • pp.482-486
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    • 2018
  • Despite numerous advances in the preparation and use of GaN, and many leading-edge applications in lighting technologies, the preparation of high-quality GaN powder remains a challenge. Ammonolytic preparations of polycrystalline GaN have been studied using various precursors, but all were time-consuming and required high temperatures. In this study, an efficient and low-temperature method to synthesize high-purity hexagonal GaN powder is developed using sub-micron $Ga_2O_3$ powder as a starting material. The sub-micron $Ga_2O_3$ powder was prepared by an ultrasonic spray pyrolysis process. The GaN powder is synthesized from the sub-micron $Ga_2O_3$ powder through a nitridation treatment in an $NH_3$ flow at $800^{\circ}C$. The characteristics of the synthesized powder are systematically examined by X-ray diffraction, scanning and transmission electron microscopy, and UV-vis spectrophotometer.

Synthesis of Spherical Fine $PbTiO_3$ Particles by the Spray Pyrolysis Method Using Ultrasonic Vibrator (초음파 분무 열분해법에 의한 구형의 $PbTiO_3$ 미립자 제조)

  • 이서영;이동주;신건철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.1 no.1
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    • pp.107-116
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    • 1991
  • Fine $PbTiO_3$ Particles were synthesized from the $Pb(NO_3)_2$and $TiO(NO_3)_2$ solution by the spray pyrolysis method using the ultrasonic vibrator as a mist generator. The obtained particles were characterized. The mechanisms of particle formation were discussed in comparison with those if other particles, such as $BaTiO_3$, $ZnO_2$, ZnO ....., in the same spray pyrolysis process.

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Sintering kinetics of ultrasonic spray pyrolyzed alumina powder (초음파 분무 열분해 알루미나 분체의 소결 동력학)

  • 조경식
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.2
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    • pp.324-333
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    • 1997
  • Porous alumina specimens with 80~92% relative densities were prepared from ultrasonic spray pyrolyzed alumina Powders by sintering at $1600^{\circ}$~ $1700^{\circ}C$. The exaggerated grain growth appeared to high sintering temperature and long soaking time. The microstructural development during sintering was investigated using image analysis. In the study of grain growth kinetics for sintering for spray prolyzed alumina powder, the activation energy for normal grain growth was 386.77 kJ/mol.

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