• 제목/요약/키워드: Ultrasonic Evaluation

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One-wavelength Ultrasonic Horn Design for Ultrasonic Machining of Mobile Phone Battery Terminal Welding (휴대폰 배터리 단자접합 초음파 가공을 위한 한파장 혼 설계)

  • Seo, Jeong-Seok;Jang, Sung-Min;Beck, Si-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.70-75
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    • 2012
  • The technique with ultrasonic vibration refers to the many industries. Especially Ultrasonic Connection Method is widely used for mobile battery, secondary battery, automobile components and also they recently started using it for terminal connecting of solar community battery. In this study, ultrasonic welding horn is analysed and designed with FEM, then manufactured based on it. Resonance frequency and amplitude of horn would be measured and compared with the designing result to judge the suitability. Al/Al specimen is welded by the manufactured horn and verify its performance via the weldability evaluation.

Ultrasonic Evaluation of Worn Surface (초음파를 이용한 마멸표면 평가)

  • 안효석;김두인
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.351-356
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    • 2000
  • The feasibility of an ultrasonic technique using a pulse-echo method of normal-incident compressional waves was evaluated for its sensitivity to the worn surface and near surface damage due to wear. Worn surfaces were generated at various oscillation frequency under a given load and amplitude and these surface were in situ monitored using a ultrasonic wave detection system. Analysis of the ultrasonic waves received from the worn surface revealed a close relationship between the surface and near-surface damage and the maximum echo-amplitude of the compressional waves. The ultrasonic technique was successful in assessing the level of severity of the worn surface in real time during the wear process. It is also shown that the wear depth can be easily measured by the calculation of change of the specimen thickness based on the wave speed measured for the specimen medium.

Ultrasonic Inspection of Internal Defects of Potatoes (초음파를 이용한 감자의 내부결함검사)

  • Kim, In-Hoon;Jung, Kyu-Hong;Jang, Kyung-Young;Seo, Ryun;Kim, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.82-88
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    • 2003
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. Recently, the ultrasonic wave has been considered as a solution fur this problem, and an ultrasonic system was constructed for the ultrasonic NDE of fruits and vegetables in our previous work. In this paper, the practical applicability of our ultrasonic system is tested fur the inspection of internal defects (central cavity) in Atlantic potato. Sound speed and RMS of transmitted ultrasonic wave signal were measured and classification algorithm using 2 dimensional stochastic analysis. was presented. Experimental results showed greater value of sound speed and RMS (root mean square) of transmitted signal in normal samples than in abnormal samples with cavity. Also a stochastic method to distinguish normal and abnormal showed fault detection rate less than 5%.

A Study on Effectiveness of Application of the IEC 61689 Standard to Ultrasonic Physiotherapy Systems with Frequency Range over 5MHz (5MHz 초과 초음파자극기에 대한 IEC 61689 규격 적용의 유효성에 관한 연구)

  • Youn, Ju-Shin;Choi, Gi Sang
    • Journal of Biomedical Engineering Research
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    • v.36 no.3
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    • pp.69-78
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    • 2015
  • Ultrasonic physiotherapy systems should comply with IEC 60601-2-5(particular requirements for safety of ultrasonic physiotherapy equipment) standard for safety of patients and clinical performances. One of the most important parameters in the standard is the effective radiating area ($A_{ER}$). It has to be measured in accordance with IEC 61689 (field specifications and methods of measurement in the frequency range 0.5MHz to 5MHz). Typical ultrasonic physiotherapy system works in the frequency range 1MHz ~ 3MHz to comply with the IEC 61689. However, ultrasonic physiotherapy system using frequencies over 5MHz is out of the IEC 61689's scope. That is, even if such ultrasonic physiotherapy systems are developed by demands of the market, there is no standard to apply. It is the motivation for this study. Whereas there are other parameters to be considered, this study focuses on the effective radiating area and shows effectiveness of applying IEC 61689 in measuring effective radiating area of ultrasonic physiotherapy systems using frequency range over 5MHz by comparing the results of computer simulation and experiment. Results of this study shows that applying the IEC 61689 standard to ultrasonic physiotherapy system using frequency range over 5MHz is possible.

Performance Evaluation, Optimal Design and Complex Obstacle Detection of an Overlapped Ultrasonic Sensor Ring (중첩 초음파 센서 링의 성능 평가, 최적 설계 및 복합 장애물 탐지)

  • Kim, Sung-Bok;Kim, Hyun-Bin
    • Journal of the Institute of Convergence Signal Processing
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    • v.12 no.4
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    • pp.341-347
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    • 2011
  • This paper presents the performance evaluation. optimal design. and complex obstacle detection of an overlapped ultrasonic sensor ring by introducing a new concept of effective beam width. It is assumed that a set of ultrasonic sensors of the same type are arranged along a circle of nonzero radius at regular spacings with their beams overlapped. First, the global positional uncertainty of an overlapped ultrasonic sensor ring is expressed by the average value of local positional uncertainty over the entire obstacle detection range. The effective beam width of an overlapped ultrasonic sensor ring is assessed as the beam width of a single ultrasonic sensor having the same amount of global positional uncertainty, from which a normalized obstacle detection performance index is defined. Second. using the defined index, the design parameters of an overlapped ultrasonic sensor ring are optimized for minimal positional uncertainty in obstacle detection. For a given number of ultrasonic sensors, the optimal radius of an overlapped ultrasonic sensor ring is determined, and for a given radius of an overlapped ultrasonic sensor ring, the optimal number of ultrasonic sensors is determined. Third, the decision rules of positional uncertainty zone for multiple obstacle detection are provided based on the inequality relationships among obstacle distances by three adjacent ultrasonic sensors. Using the provided rules, the obstacle outline detection is performed in a rather complex environment consisting of several obstacles of different shapes.

Evaluation of Microcracks in Thermal Damaged Concrete Using Nonlinear Ultrasonic Modulation Technique (비선형 초음파 변조 기법을 이용한 열손상 콘크리트의 미세균열 평가)

  • Park, Sun-Jong;Yim, Hong Jae;Kwak, Hyo-Gyung
    • Journal of the Korea Concrete Institute
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    • v.24 no.6
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    • pp.651-658
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    • 2012
  • This paper concentrates on the evaluation of microcracks in thermal damaged concrete on the basis of the nonlinear ultrasonic modulation technique. Since concrete structure exposed to high temperature accompanies the development of microcracks due to the physical and chemical changes from temperature and exposed time, the adoption of nonlinear approach is required. Instead of using the conventional ultrasonic nondestructive methods which have the limitation in evaluating excessive microcracks, accordingly, a nonlinear ultrasonic modulation method which shows better sensitivity in quantifying microcracks is introduced. Upon the analysis for the modulation of ultrasonic wave and low frequency impact to measure the nonlinearity parameter, which can be used as an indicator of thermal damage, the verification processes for the introduced technique are followed: SEM investigation and permeable pore space test are performed to characterize thermally induced microcracks in concrete, and ultrasonic pulse velocity tests are performed to confirm the outstanding sensitivity of nonlinear ultrasonic modulation technique. In advance, compressive strength of thermal damaged concrete is measured to represent the effect of microcracks on performance degradation. Correlation studies between experimental data and measured data show that nonlinear ultrasonic modulation technique can effectively be used to quantify thermally induced microcracks, and to estimate the compressive strength of thermally damaged concrete.

Research for Ultrasonic Transducer Manufacturing and Evaluation Technique (초음파탐촉자(超音波探觸子) 제작(製作) 및 평가기술(評價技術)에 관한 연구(硏究))

  • Yoon, K.S.;Huh, H.;Park, D.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.1
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    • pp.18-31
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    • 1987
  • For the purpose of domestic production of ultrasonic transducer, experiments on material selection for backing and matching layer, and electrical impedance matching between transducer and equipment were performed. The characteristics of manufactured transducers with experimental results were analyzed and compared with foreign products. Through the evaluation of the transducers manufactured and the comparision with foreign products, it is confirmed that the transducers manufactured show the good performance characteristics and efficiency.

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A Study on the Statistical Distribution of Ultrasonic Velocities for the Condition Evaluation of Concrete Wide Beam (콘크리트 넓은 보의 상태평가를 위한 초음파 속도의 통계학적 분포에 대한 연구)

  • Yoon, Young-Geun;Lee, In-Bok;Sa, Min-Hyung;Oh, Tae Keun
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.98-104
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    • 2017
  • The ultrasonic pulse velocities of pressure, shear, and Rayleigh waves ( P-, S-, and R- waves) have been used for the condition evaluation of various concrete structures, but the statistical distribution according to the wave type has not been studied clearly in view of data reliability and validity. Therefore, this study analyzed the statistical distribution of P-, S-, R-wave velocities in concrete wide beams of $800{\times}3100mm$ (width ${\times}$ length) with a thickness of 300 mm. In addition, we investigated an experimental consistency by the Kolmogorov-Smirnov goodness-of-fit test. The experimental data showed that the R-, S- and P- wave velocities in order have better statistical stability and reliability for in situ evaluation because R- and S-waves are less sensitive to confinement and boundary conditions. Also, good correlations between wave velocities and strength and modulus of elasticity were found, which indicate them as appropriate techniques for estimating the mechanical properties.

A Study on Nondestructive Technique Using Laser Technique for Evaluation of Carbon fiber Reinforced Plastic (레이저를 이용한 탄소섬유강화 복합재료의 비파괴평가 기법에 관한 연구)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Byun, Joon-Hyung;Seo, Kyeong-Cheol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.103-109
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    • 2005
  • Fiber reinforced plastic material should be inspected in fabrication process in order to enhance quality by prevent defects such as delamination and void. Generally, ultrasonic technique is widely used to evaluate FRP. In conventional ultrasonic techniques, transducer should be contacted on FRP. However, conventional contacting method could not be applied in fabrication process and novel non-contact evaluating technique was required. Laser-based ultrasonic technique was tried to evaluate CFRP plate. Laser-based ultrasonic waves propagated on CFRP were received with various transducers such as accelerometer and AE sensor in order to evaluate the properties of waves due to the variation of frequency. Velocities of laser-based ultrasonic waves were evaluated for various fiber orientation. In addition, laser interferometry was used to receive ultrasonic wave in CFRP and frequency was analysed.

Ultrasonic Evaluation for the Creep Damage of 2.25Cr1Mo Steel (2.25Cr1Mo강의 크리프 손상에 대한 초음파 시험평가)

  • Hur, Kwang-Beom;Lee, In-Cheol;Gung, Gye-Jo;Cho, Yong-Sang;Lee, Sang-Guk;Kim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.31-36
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    • 2000
  • High temperature and pressure materials in power plant are degraded by creep damage, if they are exposed to constant loads for long times, which occurs in the load bearing structures of pressurized components operating at elevated temperatures. Many conventional measurement techniques such as replica method, electric resistance method, and hardness test method for measuring creep damage have been used. So far, the replica method is mainly used for the Inspection of High temperature and pressure components. This technique is, however, restricted to applications at the surface of the testpieces and cannot be used to material inside. In this paper, ultrasonic evaluation for the detection of creep damage in the form of cavaties on grain boundaries or integranular microcracks are carried out. And the absolute measuring method of quantitative ultrasonic velocity technique for Cr-Mo material degradation is analyzed. As a result of ultrasonic tests for crept specimens, we find that the sound velocity is decreased as the increase of creep life fraction$({\Phi}_c)$ and also, confirmed that hardness is decreased as the increase of creep life fraction$({\Phi}_c)$ but the coefficient of ultrasonic attenuation is increased as the increase of creep life fraction$({\Phi}_c)$. Finally based on the result in this paper, it can be recognized that the ultrasonic techniques using velocities and attenuation coefficient factor are very useful non-destructive methods to evaluate the degree of material degradation in fossile power plants.

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