• Title/Summary/Keyword: Ultra-high injection pressure

Search Result 37, Processing Time 0.029 seconds

An Analytical Study by Variation of Die and Plug Angle in Drawing Process for the Strength Optimization of Ultra High Pressure Common Rail Fuel Injection Tube Raw Material (초고압 커먼레일 연료분사튜브 원재료 강성 최적화를 위한 인발 공정에서의 Die와 Plug 각도 변경에 따른 해석적 연구)

  • Ahn, Seoyeon;Park, Jungkwon;Kim, Yonggyeom;Won, Jongphil;Kim, Hyunsoo;Kang, Insan
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.24 no.3
    • /
    • pp.338-344
    • /
    • 2016
  • The study is actively being performed to increase fuel injection pressure of common rail system among countermeasures to meet the emission regulation strengthen of the Diesel engine. The common rail fuel injection tube in such ultra high pressure common rail system has the weakest structural characteristics against vibration that is generated by fuel injection pressure and pulsation during engine operation and driving. Thus the extreme durability is required for common rail fuel injection tube, and the drawing process is being magnified as the most important technical fact for strength of seamless pipe that is the raw material of common rail tube. In this respect, we analyzed the characteristic of dimension and stress variation of the ultra high pressure common rail fuel injection tube by variation of Die and Plug angle in drawing process. Based on the analysis, we tried to obtain the raw material strength of common rail fuel injection tube for applying to the ultra high pressure common rail system. As a result, Plug angle is more important than entry angle of Die and we could obtain the target dimension and strength of the ultra high pressure common rail fuel injection tube through optimization of Plug angle.

An Analysis on Ultra High Pressure Impinging Diesel Spray Characteristics with Impinging Distance and Impinging Angle (극초고압 디젤충돌분무의 충돌거리 및 충돌각에 대한 분무특성 해석)

  • Jeong, D.Y.;Kim, H.J.;Chung, C.M.;Lee, J.T.
    • Journal of ILASS-Korea
    • /
    • v.8 no.4
    • /
    • pp.17-23
    • /
    • 2003
  • To find suitable injection pressure, ultra high pressure impinging spray characteristics were investigated with a impinging distance and a impinging angle by using high pressure injection system. As impinging distance was increased, spray penetration was decreased but spray height was increased. For increase of injection pressure, spray penetration and spray height were increased until 2,500bar. But over this injection pressure region, the rate of increase was decreased suddenly.

  • PDF

A Study on Free Spray Patterns of Diesel with Ultra High Pressure (극초고압 디젤 자유분무의 분무양상에 관한 연구)

  • Jeong Daeyong;Lee Jongtai
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.13 no.3
    • /
    • pp.131-137
    • /
    • 2005
  • Ultra high pressure injection equipment was developed to estimate and analyze the spray characteristics in ultra high pressure injection. Spray patterns were visualized by schlieren method and analyzed in ultra high pressure. Spray tip penetration, spray thickness, spray volume, and entrained air mass increased with the increase of the injection pressure. But over 2,800 bars of the injection pressure region, it was shown that the rate of improvement was not increased remarkably ,and the spray characteristics such as spray penetration, volume, and entrained air mass were reversed and got worse at 4,140 bars.

A Study on the Behaviour of Ultra-High Pressure Diesel Spray by Electronic Hydraulic Fuel Injection System(II) (전자유압식 분사계에 의한 초고압 디젤분무의 거동에 관한 연구(II))

  • 장세호;안수길
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.6 no.5
    • /
    • pp.182-190
    • /
    • 1998
  • Behaviour of ultra-high pressure diesel spray in a constant-volume pressure chamber was studied with injection pressure ranging from 20 to 160㎫. Sprays were observed by the right angle scattering method. As a result, the spray tip penetration is first proportional to a time, and after that, it is proportional to 0.52 of the time during at the time of injection pressure and back pressure increase. An empirical correlation was made for the parameters of injection pressure, air-fuel density ratio, spray tip distance, spray angle, jet angle of spray and max. spray width.

  • PDF

Influence of Droplet Drag Models on Diesel Spray Characteristics under Ultra-High Injection Pressure Conditions (극초고압 조건에서 디젤 분무 특성에 미치는 액적 항력 모델의 영향)

  • Ko, Gwon-Hyun;Lee, Seong-Hyuk;Lee, Jong-Tai;Ryou, Hong-Sun
    • Journal of ILASS-Korea
    • /
    • v.9 no.3
    • /
    • pp.42-49
    • /
    • 2004
  • The present article investigates the influence of droplet drag models on predictions of diesel spray behaviors under ultra-high injection pressure conditions. To consider drop deformation and shock disturbance, this study introduces a new hybrid model in predicting drag coefficient from the literature findings. Numerical simulations are first conducted on transient behaviors of single droplet to compare the hybrid model with earlier conventional model. Moreover, using two different models, extensive numerical calculations are made for diesel sprays under ultra-high pressure sprays. It is found that the droplet drag models play an important role in determining the transient behaviors of sprays such as spray tip velocity and penetration lengths. Numerical results indicate that this new hybrid model yields the much better conformity with measurements especially under the ultra-high injection pressure conditions.

  • PDF

A Study on the Temperature Behavior of Impinging Plate in Impinging Spray with Ultra High pressure (극초고압 충돌분무시 충돌면의 온도거동에 관한 연구)

  • Jeong, Dae-Yong;Kim, Hong-Jun;Lee, Jong-Tai
    • Proceedings of the KSME Conference
    • /
    • 2003.11a
    • /
    • pp.442-447
    • /
    • 2003
  • The characteristics of instantaneous wall-surface temperature of impinging plate in case of ultra high pressure injection have been measured and analyzed by using thin film instantaneous temperature probe and ultra high pressure injection equipment. The decreasing rate of temperature was greater in case of higher temperature of impinging plate. Temperature drop was largest at center of piston and it was slight for others. Instantaneous temperature decreases rapidly with increasing injection pressure. But above 2,500bar of injection pressure, the decreasing rates are slightly affected by increasing injection pressure.

  • PDF

Behaviour of Ultra-High Pressure Diesel Spray on Electronic Hydraulic FuelInjection System (전자유압식 분사계에 의한 초고압 디젤분무의 거동에 관한 연구)

  • 장세호;김준효;안수길
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.4 no.2
    • /
    • pp.137-146
    • /
    • 1996
  • Behaviour of ultra-high pressure diesel spray and its structure in a constant-volume pressure chamber were studied with injection pressure ranging from 35 to 110MPa. Sprays were observed by using the back illumination scattering method and righ angle scattering method. The spray process mechanism were investigated with both photographs. As a result, the spray angle and air entrainment angle was larger as injection pressure and back pressure increase. It becomes clear that mean air-fuel ratio is increased by increasing the injection pressure.

  • PDF

A Study on the Combustion Characteristics of Ultra High Pressure Fuel Injection System in a Diesel Engine(I) (초고압 연료분사장치 디젤기관의 연소특성에 관한 연구(I))

  • Choi, D.S.;Rhee, Kyung-Tai
    • Journal of ILASS-Korea
    • /
    • v.4 no.1
    • /
    • pp.34-44
    • /
    • 1999
  • The purposes of this study were to evaluate engine performance and to analyze smoke emission characteristics for varied injection pressures and engine operating conditions of an electronically-controlled ultra high pressure fuel injection system(UHPFIS). It was discovered that the engine performance with the present UHPFIS was far better than what was initially expected. And the UHPFIS permitted engine operation at air/fuel ratios richer than 20 : 1 without increasing smoke emissions. It was discovered that the indicated mean effective pressure was increased, while the specific fuel consumption and the amount of soot were decreased, as the fuel rail pressures were improved atomization of the fuel spray. As the intake air temperature was increased from $38\sim205^{\circ}C$ in 38 degree increments, the indicated mean effective pressure was dropped while the specific fuel consumption was increased.

  • PDF

A Study on Spray Characteristics of Diesel-Water Emulsion with Ultra High Pressure (초고압 경유-물 혼합연료의 분무특성에 관한 연구)

  • Jeong, D.Y.;Lee, J.T.
    • Journal of ILASS-Korea
    • /
    • v.8 no.1
    • /
    • pp.29-36
    • /
    • 2003
  • Spray characteristics on diesel- water emulsion are analyzed in high pressure injection for several variables such as water content, injection pressure. Spray Patterns were visualized under various water content and injection pressures. Spray tip penetration was increased and spray angle decreased in accordance with increasing of water content. But these characteristics were enhanced with increase of injection pressure to high pressure.

  • PDF

A Study on the Temperature Behavior on Impinging Plate of Diesel Spray with Ultra High Pressure (극초고압 디젤분무의 충돌면 온도거동에 관한 연구)

  • Lee Jong Tai;Jeong Dae Yong
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.29 no.3 s.234
    • /
    • pp.402-408
    • /
    • 2005
  • The instantaneous temperature behaviors on impinging plate in case of ultra high pressure have been measured and analyzed by using the instantaneous temperature probe and ultra high pressure injection equipment. The temperature drop was largest at P1 which is center of impinging spray and decreased with propagation of spray to the radius direction. The temperature drop was bigger in case of higher temperature of impinging plate. The temperature drop decreased with increase of injection pressure. But decreasing rate of temperature drop was slight over 2,500 bars. Therefore, it was predicted that the fuel evaporation versus the increase of injection pressure was maximum at around 2,500 bars.