• Title/Summary/Keyword: Ultra high strength steel

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An Experimental Study on Mechanical Properties of Ultra-High Strength Powder Concrete (압축강도 300MPa 이상의 초고강도 분체콘크리트 개발을 위한 실험적 연구)

  • Jo, Byung-Wan;Yoon, Kwang-Won;Park, Jung-Hoon;Kim, Heoun
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.287-295
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    • 2010
  • In this study, ordinary Portland cement was used and the air void was minimized by using minute quartz as the filler. In addition, steel fibers were used to mitigate the brittle failure problem associated with high strength concrete. This study is in progress to make an Ultra-high strength powdered concrete (UHSPC) which has compressive strength over 300 MPa. To increase the strength of concrete, we have compared and analyzed the compressive strengths of the concretes with different mix proportions and curing conditions by selecting quartz sand, dolomite, bauxite, ferro silicon which have diameters less than 0.6 mm and can increase the bond strength of the transition zone. Ultra-high strength powdered concrete, which is different from conventional concrete, is highly influenced by the materials in the mix. In the study, the highest compressive strength of the powdered concrete was obtained when it is prepared with ferro silicon, followed in order by Bauxite, Dolomite, and Quartz sand. The amount of ferro silicon, when the highest strength was obtained, was 110%, of the weight of the cement. SEM analysis of the UHSPC showed that significant formation of C-S-H and Tobermorite due to high temperature and pressure curing. Production of Ultrahigh strength powdered concrete which has 28-day compressive strength upto 341MPa has been successfully achieved by the following factors; steel fiber reinforcement, fine particled aggregates, and the filling powder to minimize the void space, and the reactive materials.

Analysis of the Reinforced I section UHPCC (Ulrea High Performance Cementitous Composites) beam without stirrup (전단철근이 없는 I형 휨보강 UHPCC 보의 거동해석)

  • Kim Sung Wook;Han Sang Muk;Kang Su Tae;Kong Jeong Shick;Kang Jun Hyung;Jun Sang Eun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.409-412
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    • 2004
  • Over last decade extensive researches have been undertaken on the strength behaviour of Fiber Reinforced Concrete(FRC) structures. But the use of Ultra-High Strength Steel Fiber Cementitious Concrete Composites is in its infancy and there is a few experiments, analysis method and design criteria on the structural elements constructed with this new generation material which compressive strength is over 150 MPa and characteristic behaviour on the failure status is ductile. The objective of this paper is to investigate and analyze the behaviour of reinforced rectangular structural members constructed with ultra high performance cementitious composites (UHPCC). This material is known as reactive powder concrete (RPC) mixed with domestic materials and its compressive strength is over 150MP. The variables of test specimens were shear span ratio, reinforcement ratio and fiber quantity. Even if there were no shear stirrups in test specimens, most influential variable to determine the failure mode between shear and flexural action was proved to be shear span ratio. The characteristics of ultra high-strength concrete is basically brittle, but due to the steel fiber reinforcement behaviour of this structure member became ductile after the peak load. As a result of the test, the stress block of compressive zone could be defined. The proposed analytical calculation of internal force capacity based by plastic analysis gave a good prediction for the shear and flexural strength of specimens. The numerical verification of the finite element model which constitutive law developed for Mode I fracture of fiber reinforced concrete correctly captured the overall behaviour of the specimens tested.

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Experimental and numerical studies of concrete bridge decks using ultra high-performance concrete and reinforced concrete

  • Shemirani, Alireza Bagher
    • Computers and Concrete
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    • v.29 no.6
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    • pp.407-418
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    • 2022
  • This paper numerically investigates the effect of changes in the mechanical properties (displacement, strain, and stress) of the ultra-high-performance concrete (UHPC) without rebar and the reinforced concrete (RC) using steel re-bars. This reinforced concrete is mostly used in the concrete bridge decks. A mixture of sand, gravel, cement, water, steel fiber, superplasticizer, and micro silica was used to fabricate UHPC specimens. The extended finite element method as used in the ABAQUS software is applied for considering the mechanical properties of UHPC, RC, and ordinary concrete specimens. To calibrate the ABAQUS, some experimental tests have been carried out in the laboratory to measure the direct tensile strength of UHPC by the compressive-to-tensile load converting (CTLC) device. This device contains a concrete specimen and is mounted on a universal tensile testing apparatus. In the experiments, three types of mixed concrete were used for UHPC specimens. The tensile strength of these specimens ranges from 9.24 to 11.4 MPa, which is relatively high compared with ordinary concrete specimens, which have a tensile strength ranging from 2 to 5 MPa. In the experimental tests, the UHPC specimen of size 150×60×190 mm with a central hole of 75 mm (in diameter)×60 mm (in thickness) was specially made in the laboratory, and its direct tensile strength was measured by the CTLC device. However, the numerical simulation results for the tensile strength and failure mechanism of the UHPC were very close to those measured experimentally. From comparing the numerical and experimental results obtained in this study, it has been concluded that UHPC can be effectively used for bridge decks.

The Evaluation of Mechanical Properties of Ultra High Performance Concrete with Using Steel Fiber of Wave Type (물결형 강섬유를 이용한 초고성능 콘크리트의 역학적 특성 평가)

  • Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.353-356
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    • 2008
  • UHPC which was a structural material exhibiting very remarkable mechanical performances with compressive strength, tensile strength and flexural strength rising up to 200MPa, 15MPa and 35MPa, respectively. In addition, this material presents exceptional durability regard to the very low diffusion and penetration speeds of noxious substances like chloride ions This study was carry out to evaluate the effect of flexural behavior according to steel fiber type in UHPC. The results is showing that the steel fiber type have remarkable influence flexural strength Addition to it is showing that steel fiber type made little difference in the first cracking strength but considerable gap in the ultimate flexural strength to use the steel fiber of wave type.

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A Study on the Development of a Ultra-Strength Precast Concrete Bearing Concrete Bearing Plate (초고강도 ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$) P.C Bearing Plate 개발에 관한 연구)

  • 소현창;정병욱;김재우;문성규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.643-648
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    • 1997
  • P.C Bearing Plate method, corresponding to the existing steel plate build-up method, is developed by the very first in domestic and is applied to the foundation in the HYUNDAI building at Kang-Nam. P. C Bearing Plate produced in ourself P.C plant can stand against vertical load of 7,000ton obtaining allowable force of soil. It is possible to minmize cost expediting, do site assembling and omit unnecessary excavation work by plant prefabrication of foundation member. The purpose of this paper is to study the optimum mixing design of Ultra-high strength concrete ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$), crack control through measuring the heat of hydration, mock up test for the optimum curing method. As mentioned above, developing the Ultra-high strength Precast Concrete Bearing Plate set up successfully in the site foundation work of the HYUNDAI Building at Kang-Nam.

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Fiber Orientation Impacts on the Flexural Behavior of Steel Fiber Reinforced High Strength Concrete (섬유의 방향성이 강섬유 보강 초고강도 콘크리트의 휨거동 특성에 미치는 영향)

  • Kang, Su-Tae;Kim, Yun-Yong;Lee, Bang-Yun;Kim, Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.20 no.6
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    • pp.731-739
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    • 2008
  • To evaluate the fiber orientation characteristics and estimate its effect on the flexural strength of steel fiber reinforced ultra high strength concrete with directions of concrete placing, we developed an image processing technique and carried out the flexural test to quantify the effect of fiber orientation characteristics on the flexural strength as well. The image processing technique developed in this study could evaluate quantitatively the fiber orientation property by the use of dispersion coefficient, the number of fibers in a unit area, and fiber orientation. It was also found that the fiber orientation characteristics were dependent on the direction of concrete placing. Fiber orientation characteristic was revealed to strongly affect the ultimate flexural strength, while hardly affecting the first cracking strength. Theoretical model for flexural strength was applied to compare with test results, which exhibited a good agreement.

Effect of Hot Forging on the Hardness and Toughness of Ultra High Carbon Low Alloy Steel (초 고 탄소 저합금강의 경도와 인성에 미치는 열간단조의 영향)

  • Kim, Jong-Beak;Kang, Chang-Yong
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.115-121
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    • 2013
  • This study was carried out to investigate the effect of hot forging on the hardness and impact value of ultra high carbon low alloy steel. With increasing hot forging ratio, thickness of the network and acicular proeutectoid cementite decreased, and than were broken up into particle shapes, when the forging ratio was 80%, the network and acicular shape of the as-cast state disappeared. Interlamellar spacing and the thickness of eutectoid cementite decreased with increasing forging ratio, and were broken up into particle shapes, which then became spheroidized. With increasing hot forging ratio, hardness, tensile strength, elongation and impact value were not changed up 50%, and then hardness rapidly decreased, while impact value rapidly increased. Hardness and impact value was greatly affected by the disappeared of network and acicular shape of proeutectoid cementite, and became particle shape than thickness reduction of proeutectoid and eutectoid cementite.

First Diagonal Cracking and Ultimate Shear of I-Shaped Reinforced Girders of Ultra High Performance Fiber Reinforced Concrete without Stirrup

  • Wu, Xiangguo;Han, Sang-Mook
    • International Journal of Concrete Structures and Materials
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    • v.3 no.1
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    • pp.47-56
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    • 2009
  • The first diagonal cracking and ultimate shear load of reinforced girder made of ultra high performance fiber reinforced concrete (UHPFRC) were investigated in this paper. Eleven girders were tested in which eight girders failed in shear. A simplified formulation for the first diagonal cracking load was proposed. An analytical model to predict the ultimate shear load was formulated based on the two bounds theory. A fiber reinforcing parameter was constituted based on the random assumption of steel fiber uniform distribution. The predicted values were compared with the conventional predictions and the test results. The proposed equation can be used for the first cracking status analysis, while the proposed equations for computing the ultimate shear strength can be used for the ultimate failure status analysis, which can also be utilized for numerical limit analysis of reinforced UHPFRC girder. The established fiber reinforcing theoretical model can also be a reference for micro-mechanics analysis of UHPFRC.

The Analysis about Economical Composition in Ultra High Strength Fiber Reinforced Concrete (경제성을 고려한 초고강도 강섬유보강 콘크리트의 구성인자 분석)

  • Kang, Su-Tae;Park, Jung-Jun;Ryu, Gum-Sung;Koh, Kyung-Taek;Kim, Sung-Wook;Lee, Jang-Hwa
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.33-36
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    • 2006
  • In manufacturing Ultra high strength fiber reinforced concrete(UHSFRC), steel fiber, super-plasticizer and silica fume are important but they are imported materials therefore very expensive. consequently it is necessary to find substitutes of them or to develop producing techniques in order to manufacture UHSFRC economically. In this study, we investigated if it was possible to substitute blast-furnace slag instead of silica fume and steel fiber of home manufacture instead of one of overseas manufacture.

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The Repeat Heat Treatment Behavior of Double Remelted Fe-Co Ultra-high Strength Steel. - Part. 1 Microstructure Control (Fe-Co기 고인성 고강도강의 반복 열처리 거동 - Part 1. 조직제어)

  • Yoon, Bo-Hee;Park, Kyoung-Tae;Lee, Tae-Hyuk;Kim, Jae-Hoon;Kim, Hong-Kyu;Lee, Seong;Lee, Jong-Hyeon
    • Journal of Korea Foundry Society
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    • v.32 no.1
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    • pp.32-37
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    • 2012
  • In this study, microstructural evaluation was carried out on secondary hardening type ultrahigh strength steel, Fe-Co-Ni composition. This paper as a first part of whole research presented the microstructural behavior by cyclic heat treatment. The cyclic heat treatment method includes normalizing, stress relieving, solution treatment and aging. Especially, solution treatments performed triple times to get maximized solution hardening. Phase transformation and microstructure were observed by using optical microscope (OM), Electron back-scattered diffraction (EBSD) and X-ray stress analyzer. During the triple solution treatment, size of grain boundary was dramatically decreased by generating a packet from the martensite transformation of residual austenite in the inner part of grain, whereas the hardness increase was not significant.