• Advances in concrete construction
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• v.10 no.3
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• pp.195-209
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• 2020

This study investigates the behavior of ultra-high-performance fiber-reinforced concrete (UHPFRC) with hybrid macro-micro steel and macro steel-polypropylene (PP) fibers. Compression, direct and indirect tension tests were carried out on cubic and cylindrical, dogbone and prismatic specimens, respectively. Three types of macro steel fibers, i.e., round crimped (RC), crimped (C), and hooked (H) were combined with micro steel (MS) and PP fibers in overall ratios of 2% by volume. Additionally, numerical analyses were performed to validate the test results. Parameters studied included, fracture energy, tensile strength, compressive strength, flexural strength, and residual strength. Tests showed that replacing PP fibers with MS significantly improves all parameters particularly flexural strength (17.38 MPa compared to 37.71 MPa). Additionally, the adopted numerical approach successfully captured the flexural load-deflection response of experimental beams. Lastly, the proposed regression model for the flexural load-deflection curve compared very well with experimental results, as evidenced by its coefficient of correlation (R²) of over 0.90.

• Transactions of Materials Processing
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• v.30 no.5
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• pp.236-241
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• 2021

This study describes the cold stamping process design procedure to secure the formability and dimensional accuracy of the automotive structural component fabricated by 1.5GPa grade ultra-high strength steel sheet. The target product is selected as the front side rear lower member which is the most important energy absorption part in the frontal impact condition. To secure the product quality, an intermediate product shape is added while considering the low elongation and high strength characteristics of 1470Mart. The sequential optimization procedure of the intermediate product shape, the fine dimensional quality is then achieved without any crack or wrinkling. The cold stamping method with ultra-high strength steel sheets is validated by conducting the die tryout of the front side rear lower member.

• Steel and Composite Structures
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• v.26 no.6
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• pp.705-717
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• 2018

This paper presents a numerical investigation on the mechanical performance of concrete-filled dual steel tubular columns of circular section subjected to concentric axial load. A three-dimensional numerical model is developed and validated against a series of experimental tests. A good agreement is obtained between the experimental and numerical results, both in the peak load value and in the ascending and descending branches of the load-displacement curves. By means of the numerical model, a parametric study is carried out to investigate the influence of the main parameters that determine the axial capacity of double-tube columns, such as the member slenderness, inner and outer steel tube thicknesses and the concrete grade - of both the outer concrete ring and inner core -, including ultra-high strength concrete. A total number of 163 numerical simulations are carried out, by combining the different parameters. Specific indexes are defined (Strength Index, Concrete-Steel Contribution Ratio, Inner Concrete Contribution Ratio) to help rating the relative mechanical performance of dual steel tubular columns as compared to conventional concrete-filled steel tubular columns, and practical design recommendations are subsequently given.

• Steel and Composite Structures
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• v.33 no.6
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• pp.849-864
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• 2019

One way to achieve sustainable construction is to reduce concrete consumption by use of more sustainable and higher strength concrete. Modern building codes do not cover the use of ultra-high strength concrete (UHSC) in the design of composite structures. Against such background, this paper investigates experimentally the mechanical properties of steel fibre-reinforced UHSC and then the structural behaviors of UHSC encased steel (CES) members under both concentric and eccentric compressions as well as pure bending. The effects of steel-fibre dosage and spacing of stirrups were studied, and the applicability of Eurocode 4 design approach was checked. The test results revealed that the strength of steel stirrups could not be fully utilized to provide confinement to the UHSC. The bond strength between UHSC and steel section was improved by adding the steel fibres into the UHSC. Reducing the spacing of stirrups or increasing the dosage of steel fibres was beneficial to prevent premature spalling of the concrete cover thus mobilize the steel section strength to achieve higher compressive capacity. Closer spacing of stirrups and adding 0.5% steel fibres in UHSC enhanced the post-peak ductility of CES columns. It is concluded that the code-specified reduction factors applied to the concrete strength and moment resistance can account for the loss of load capacity due to the premature spalling of concrete cover and partial yielding of the encased steel section.

• Transactions of Materials Processing
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• v.18 no.1
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• pp.39-44
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• 2009

This paper is concerned with forming technology of an automotive front side member part with ultra high strength steel sheet of DP980. The forming technology considered in this paper is the draw & form type, which installs the upper pad and lower pad to produce the complicated shape of ultra high strength steel sheet. In order to produce sound product, comparison between form type and draw & form type and between draw type and draw & form type are investigated by FE-analysis. FE-analysis is carried out with commercial sheet metal forming analysis S/W, DYNAFORM. It was shown from FE-analysis that the draw & form type satisfied the required specifications such as the dimensional accuracy and soundness of automotive front side member part. The effectiveness of the analytical result was verified by the experiment. From this investigation, the draw & form type is proved to be able to supply useful forming technology in forming ultra high strength steel.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.132-133
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• 2020

The aim of this study is to evaluate the combination effect of amorphous steel fiber and polypropylene fiber on spalling of the 150MPa level ultra high strength concrete. Considering spalling has a great relationship with water vapor pressure, this paper is focusing on water vapor pressure. The test specimens were heated accordance with ISO-834 Standard Curve using electric heating furnace, the depth of 10mm water vapor pressure formation was tend to get faster and spalling damage become severe when the mixing proportion of amorphous steel fiber increase. When using ultra high strength concrete reinforced with amorphous steel fiber, further research about proper mixing proportion of polypropylene fiber.

• Proceedings of the Korea Concrete Institute Conference
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• 2009.05a
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• pp.241-242
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• 2009

This study showsUltra high performance concrete with steel fiber to obtain the high ductillity. the results of high strength concrete specimences with existing steel fiber and liquid metal fiber were compared with them of plain high strength mortal through bending test. The result that the ductility of high strength concrete with liquid metal fiber was superior to that with bundrex steel fiber was found through toughness test mathod like ASTM C 1018, JSCE-SF4.

• Steel and Composite Structures
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• v.38 no.2
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• pp.121-139
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• 2021

Ultra-high strength concrete (UHSC) encased steel columns are receiving growing interest in high-rise buildings owing to their economic and architectural advantages. However, UHSC encased steel columns are not covered by the modern fire safety design code. A total of 14 fire tests are conducted on UHSC (120 MPa) encased steel columns under constant axial loads and exposed to ISO-834 standard fire. The effect of load ratio, slenderness, stirrup spacing, cross-section size and concrete cover to core steel on the fire resistance and failure mode of the specimens are investigated. The applicability of the tabulated method in EC4 (EN 1994-1-2-2005) and regression formula in Chinese code (DBJ/T 15-81-2011) to fire resistance of UHSC encased steel columns are checked. Generally, the test results reveal that the vertical displacement-heating time curves can be divided into two phases, i.e. thermal expansion and shortening to failure. It is found that the fire resistance of column specimens increases with the increase of the cross-section size and concrete cover to core steel, but decreases with the increase of the load ratio and slenderness. The EC4 method overestimates the fire resistance up to 186% (220 min), while the Chinese code underestimates it down to 49%. The Chinese code has a better agreement than EC4 with the test results since the former considers the effect of the load ratio, slenderness, cross section size directly in its empirical formula. To estimate the fire resistance precisely can improve the economy of structural fire design of ultra-high strength concrete encased steel columns.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.3
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• pp.52-60
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• 2018

In the automobile industry, in order to increase the fuel efficiency and conform to the safety regulations, it is necessary to make the vehicles as light as possible. Therefore, it is crucial to manufacture dual phase steels, complex phases steels, MS steels, TRIP steels, and TWIP from high strength steels with a tensile strength of 700Mpa or more. In order to apply ultra-high tensile strength steel to the body, the welding process is essential. Resistance spot welding, which is advantageous in terms of its cost, is used in more than 80% of cases in body welding. It is generally accepted that ultra-high tensile strength steel has poor weldability, because its alloy element content is increased to improve its strength. In the case of the resistance spot welding of ultra-high tensile steel, it has been reported that the proper welding condition area is reduced and interfacial fracture and partial interfacial fracture occur in the weld zone. Therefore, research into the welding quality judgment that can predict the defect and quality in real time is being actively conducted. In this study, the dynamic resistance of the weld was monitored using the secondary circuit process variables detected during resistance spot welding, and the factors necessary for the determination of the welding quality were extracted from the dynamic resistance pattern. The correlations between the extracted factors and the weld quality were analyzed and a regression analysis was carried out using highly correlated pendulums. Based on this research, a regression model that can be applied to the field was proposed.

• Transactions of Materials Processing
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• v.26 no.6
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• pp.372-377
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• 2017

In this paper, an effective design procedure was proposed to design the rib of die structure for auto-body member with ultra-high strength steel (UHSS) having ultimate tensile strength (UTS) of 1.5 GPa. From analysis results of the die structure, structural safety of the die was evaluated with information such as displacement and von-Mises stress. It was concluded that the casting part could be designed in order to reduce tool deformation. A design guideline of the die structure was proposed, especially for the rib structure in the casting part with an optimization scheme and local reinforcement concept. Simulation result following the design guideline fully explained that stability of the tool structure could be obtained simultaneously with weight minimization.