• Title/Summary/Keyword: UNSM

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Peculiar Fatigue Fracture Behavior of Ultrasonic Nanocrystal Surface Modified SCM435 (초음파 나노 결정 표면개질된 SCM435의 특이한 피로 파괴 특성)

  • Kim, Jae-Hoon;Yun, Seo-Hyun;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_2
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    • pp.239-245
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    • 2022
  • Using the fatigue limit (∆σunsm) and residual stress (σr) of the UNSM smooth specimen, the harmless maximum crack depth (ahlm) according to the crack aspect ratio (As) was evaluated. In addition, the relationship between the minimum crack depth (aNDI1, aNDI2) detectable by non-destructive inspection(NDI), the crack depth (a25, a50) that reduces the fatigue limit by 25% and 50%, and ahlm were evaluated. The harmless crack condition was determined by the deepest crack point (point A). Since ahlm is larger than a25 and a50, a25 and a50 can secure the safety and reliability of steel via UNSM. Because aNDI1 and aNDI2 are larger than a25 and a50, cracks in a25 and a50 cannot be detected by non-destructive testing. Therefore it is necessary to apply more precise NDI.

Friction characteristics of SUS 304 and SUS 630 stainless steel in Dry, Grease-, and Oillubricated conditions and wear property in dry condition before and after Ultrasonic Nano-crystal Surface Modification (SUS 304과 SUS 630 소재의 UNSM(초음파나노 표면개질) 처리전후 Dry, Grease윤활, Oil윤활 상태하에서 마찰특성 및 Dry 상태하에서 마모특성)

  • Kim, J.H.;Pyoun, Y.S.;Park, J.H.;Choi, G.S.;Amanov, Auezhan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2010.05a
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    • pp.521-522
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    • 2010
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Gradient Microstructure and Mechanical Properties of Fe-6%Mn Alloy by Different Sized Powder Stacking (다른 크기의 분말 적층을 통해 얻은 Fe-6%Mn합금의 경사 미세조직과 기계적 특성)

  • Seo, Namhyuk;Lee, Junho;Shin, Woocheol;Jeon, Junhyub;Park, Jungbin;Son, Seung Bae;Jung, Jae-Gil;Lee, Seok-Jae
    • Journal of Powder Materials
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    • v.29 no.5
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    • pp.382-389
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    • 2022
  • A typical trade-off relationship exists between strength and elongation in face-centered cubic metals. Studies have recently been conducted to enhance strength without ductility reduction through surface-treatment-based ultrasonic nanocrystalline surface modification (UNSM), which creates a gradient microstructure in which grains become smaller from the inside to the surface. The transformation-induced plasticity effect in Fe-Mn alloys results in excellent strength and ductility due to their high work-hardening rate. This rate is achieved through strain-induced martensitic transformation when an alloy is plastically deformed. In this study, Fe-6%Mn powders with different sizes were prepared by high-energy ball milling and sintered through spark plasma sintering to produce Fe-6%Mn samples. A gradient microstructure was obtained by stacking the different-sized powders to achieve similar effects as those derived from UNSM. A compressive test was performed to investigate the mechanical properties, including the yielding behavior. The deformed microstructure was observed through electron backscatter diffraction to determine the effects of gradient plastic deformation.

Study on the Drag Reduction of 2-D Dimpled-Plates (딤플을 적용한 평판에 대한 항력 감소 연구)

  • Paik, Bu-Geun;Pyun, Young-Sik;Kim, Jun-Hyung;Kim, Kyung-Youl;Kim, Ki-Sup;Jung, Chul-Min;Kim, Chan-Ki
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.333-339
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    • 2012
  • The main objective of the present study is to investigate the roles of the micro-dimpled surface on the drag reduction. To investigate the effectiveness of the micro-dimpled surface, the flat plates are prepared. The micro-size dimples are directly carved on the metal surface by ultrasonic nano-crystal surface modification (UNSM) method. Momentum of the main flow is increased by the dimple patterns within the turbulent boundary layer (TBL), however, there is no significant change in the turbulence intensity in the TBL. The influence of dimple patterns is examined through the flow field survey near the flat plate trailing edge in terms of the profile drag. The wake flow velocities in the flat plate are measured by PIV technique. The maximum drag reduction rate is 4.6% at the Reynolds number of $10^6{\sim}10^7$. The dimples tend to increase the drag reduction rate consistently even at high Reynolds number range.

Applied Cases and Application Technologies of Ultrasonic Nanocrystalline Surface Modification and Accelerated Fatigue Life Evaluation Using Ultrasonic Elastic Vibrational Energy (초음파탄성진동에너지를 이용한 표면개질처리 및 가속피로수명평가 기술의 적용사례 및 응용기술)

  • Jo, In-Sik;Jo, In-Ho;Oh, Joo-Yeon;Lee, Chang-Soon;Pyoun, Young-Sik;Park, In-Gyu
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.115-121
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    • 2013
  • It is greatly expected that the technologies of durability enhancement and evaluation for the core structures of plant facilities, marine plant and bridge constructures will be greatly expanded in the plant industry fields. In this study, the actively ongoing applied cases were tried to be analyzed in the present domestic industry fields through the Ultrasonic Nanocrystalline Surface Modification (UNSM) and Ultrasonic Fatigue Test (UFT) technologies using ultrasonic elastic vibrational energy, and the new application technology to improve the durability of plant industry field, especially plant facilities, marine plant and core weld components of bridge constructures will be presented.