• Title/Summary/Keyword: U-bending

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Spring-back Prediction of DP980 Steel Sheet Using a Yield Function with a Hardening Model (항복함수 및 경화모델에 따른 DP980 강판의 스프링백 예측)

  • Kim, J.H.;Kang, G.S.;Lee, H.S.;Kim, J.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.3
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    • pp.189-194
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    • 2016
  • In the current study, spring-back of DP980 steel sheet was numerically evaluated for U-bending using a yield function with a hardening model. For spring-back prediction, two types of yield functions - Hill'48 and Yld2000-2d - were considered. Additionally, isotropic hardening and the Yoshida-Uemori model were used to investigate the spring-back behavior. The parameters for each model were obtained from uniaxial tension, uniaxial tension-compression, uniaxial tension-unloading and hydraulic bulging tests. The numerical simulations were performed using the commercial software, PAM-STAMP 2G. The results were compared with experimental data from a U-bending process.

A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.347-352
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    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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Stress Analysis for U-bolt Atructure by Pipe Supporting Condition (배관 지지 조건에 따른 U-bolt 구조의 응력 해석)

  • 김상일;강중규
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.63-68
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    • 2003
  • With the trend of large-sized ship in Korea, recently several hundreds of thousands of U-bolts for a year have been used as a pipe fastener In this paper, we have evaluated the strength for present U-bolt structure by pipe supporting conditions(deck, ceiling and wall mounting type) For this purpose, the equivalent and bending stresses have been calculated by linear elastic analysis using the finite element program ABAQUS. At the same time, a variety of load conditions such as design pressure, weight effect and acceleration are also considered.

The Prediction Equation for Bending Stress of Rail in Concrete Track by the Linear Multiple Regression Analysis (중회귀분석을 통한 콘크리트궤도 레일 휨응력 예측식)

  • Sung, Deok-Yong;Lim, Hyoung-Jun;Lee, Dong-Wook;Kim, Bag-Jin;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.315-323
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    • 2010
  • It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In this study, it measured bending stress of rail according to the rail surface irregularity in the concrete track on the Seoul Metro. In addition, the relationship between rail surface irregularity and bending stress in concrete track is analyzed by results of the field test. Finally, this study clarified the relationship among bending stress(Y) of rail, train speed(U), rail surface irregularity(v, w) in concrete track. The result of this study is able to use the basis data to establishing the periodic replacements criterion of CWR.

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Effect of Surface Roughness of Al5052/CFRP Composites on the Adhesion and Mechanical Properties (Al5052/CFRP 복합소재의 표면특성이 접착성과 기계적특성에 미치는 영향)

  • Lee, Min-Sik;Kim, Hyun-Ho;Kang, Chung-Gil
    • Composites Research
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    • v.26 no.5
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    • pp.295-302
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    • 2013
  • In this study, Al5052/CFRP composites were fabricated for an automobile component by compression molding process inside a U-channel mold. Al5052 sheet were treated by sand blasting with two different particle sizes. Accordingly, surface roughness (Ra) values of $4.25{\mu}m$ and $1.85{\mu}m$ were obtained for the treated Al5052 sheets. The effect of surface roughness of Al5052 sheets on the adhesion and mechanical properties of Al5052/CFRP composites have been evaluated. Shear lap test and 3-point bending test were conducted. Results showed that the shear load for the composite fabricated by using the treated Al5052 sheets with Ra value of $1.85{\mu}m$ and $4.25{\mu}m$ were 3 and 5 times higher than Ra value of $0.73{\mu}m$ of the composite fabricated by using the untreated sheet. The bending stress of 200MPa was obtained for the composite fabricated with untreated Al5052 sheets. The bending stress increased to 400MPa when the composite fabricated from treated sheets. However, the bending stress was not influenced by treating condition through sand blasting.

Bending Performance Evaluation of Hybrid Forming Composite Beam with High Depth (춤이 큰 고성능 하이브리드 합성보의 휨성능 평가)

  • Kim, Sung Bae;Cho, Seong Hyun;Lee, Jae Yeong;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.28 no.6
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    • pp.403-414
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    • 2016
  • Recently according to the decreasing of steel price and increasing of labor cost the various studies of steel structure and composite structure are proceeding. This study developed the new shape of high depth hybid forming composite beam and performed the bending test to evaluate the bending performance by creating 10 specimens. Bending test result showed that capacity of the beam was increased stably. The ratio of the nominal load to the maximum load($P_u/P_n$) is 1.19 and the deformation capacity(${\delta}_{0.8P_u}/{\delta}_y$) is 3.9~4.5. Also, it is possible to apply the existing evaluation equation(KBC 2009) of composite beam.

Growth and Yield According to Various Bending Methods when Planting Seedlings Directly on Coir Substrate Slabs in Paprika Cultivation (파프리카 묘의 직접 정식 시 절곡 방법에 따른 생육 및 생산량)

  • Hur, Young Mun;Ko, Baul;Ku, Yang Gyu;Kim, Chul Min;Kim, Ho Cheol;Bae, Jong Hyang
    • Journal of Bio-Environment Control
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    • v.30 no.4
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    • pp.251-256
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    • 2021
  • This study aimed to compare the growth and production of paprika (Capsicum annuum) planted directly on a coir substrate slab according to the bending methods. The existing root direction was bent to 0° (I-type), 90° (L-type), and 180° (U-type), respectively. The weekly average growth such as stem length, diameter, and leaf area tended to be the highest in the I-type bending, but there was no statistical difference. Root weight at 46 weeks after planting was also about 1.3 to 1.7 times heavier in the I-type than the L- and U-type bending. As the yield produced by 330 plants by bending methods, the initial yield was the highest in the U-bending, but then the highest in the I-bending. Accordingly, the total yield was the highest in I-bending. Consequently, when planting on coir substrates directly in paprika cultivation, the I-type bending should be considered most suitable for securing root and plant vigor in the early stages of planting and for enhancing fruiting stability.

Effect of Friction on Springback in Channel Forming (채널 성형에서 마찰이 탄성복원에 미치는 영향)

  • 한영호;송윤준
    • Transactions of Materials Processing
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    • v.12 no.3
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    • pp.236-243
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    • 2003
  • Maintaining the required dimensional accuracy after springback becomes the main concern of sheet-forming die designers when formability is secured through beforehand tryouts. As a part to build guidelines for springback control in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results predicted by a commercial FE package were compared with the experiment and the current limitations on springback evaluation were closely discussed.

Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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