• Title/Summary/Keyword: Turning technique

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Tool Condition Monitoring Technique Using Computer Vision and Pattern Recognition (컴퓨터 비젼 및 패턴인식기법을 이용한 공구상태 판정시스템 개발)

  • 권오달;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.27-37
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    • 1993
  • In unmanned machining, One of the most essential issue is the tool management system which includes controlling. identification, presetting and monitoring of cutting tools. Especially the monitoring of tool wear and fracture may be the heart of the system. In this study a computer vision based tool monitoring system is developed. Also an algorithm which can determine the tool condition using this system is presented. In order to enhance practical adaptability the vision system through which two modes of images are taken is located over the rake face of a tool insert. And they are analysed quantitatively and qualitatively with image processing technique. In fact the morphologies of tool fracture or wear are occurred so variously that it is difficult to predict them. For the purpose of this problem the pattern recognition is introduced to classify the modes of the tool such as fracture, crater, chipping and flank wear. The experimental results performed in the CNC turning machine have proved the effectiveness of the proposed system.

Numerical Simulation of Incipient Breaking Waves (초기 쇄파의 수치모사)

  • 김용직;김선기
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.4
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    • pp.1-10
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    • 2002
  • For the time-domain simulation of incipient breaking waves, usually the boundary integral method has been used so far, and it seems to be successful except a problem of too much computation time. The present paper shows a new computation technique for the simulation of breaking wave experiment. This technique uses the high-order spectral/boundary element method and the boundary integral method in sequence, and reduces the computation time remarkably. The wave generation and energy focusing process is efficiently simulated by the high-order spectral/boundary element method. Only the wave over-turning process is simulated by the boundary integral method. In the example calculation result, salient features of breaking waves such as high particle velocities and accelerations are shown.

Analysis of Harbor Tranquility due to Port Expansion

  • Moon, SeungHyo;Lee, JoongWoo;Kwon, SeongMin;Song, HyunWoo
    • Journal of Navigation and Port Research
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    • v.43 no.5
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    • pp.320-327
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    • 2019
  • This study examined the port expansion plan for the fishery port at the east coast of Korea, in accordance with permission conditions for coastal ports such as a limit on the cargo volume and passenger demand for the coastal tourism belt formation. The site was chosen as a municipal coastal port attracting the new ocean industry and building waterfront zone as a hub of new marine tourism. Two different numerical models (Swan and Bouss 2D) were used. Before applying to the target sea area, some numerical tests were conducted for the variation according to Bouss-2D's strong/weak and nonlinear technique compared to the irregular diffraction of semi-infinite breakwater with a theoretical solution. As a result, there was a difference in strong nonlinearity with breaking waves and it was necessary to experiment with a strong nonlinear analysis technique for the actual site. Two numerical models were applied to the fishery port site and the tranquility of some alternatives were analyzed. The numerical results show the most suitable plan was ALT-1, with satisfied harbor tranquility and reasonable economic sense. The extension of the east breakwater and enlarged turning basin of the F-Land plan have brought generally more stable harbor tranquility than the ALT-1. The result can be used as a reference for the port expansion plan in the future.

Effects of Combustor-Level High Inlet Turbulence on the Endwall Flow and Heat/Mass Transfer of a High-Turning Turbine Rotor Cascade

  • Lee, Sang-Woo;Jun, Sang-Bae;Park, Byung-Kyu;Lee, Joon-Sik
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1435-1450
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    • 2004
  • Experimental data are presented which describe the effects of a combustor-level high free-stream turbulence on the near-wall flow structure and heat/mass transfer on the endwall of a linear high-turning turbine rotor cascade. The end wall flow structure is visualized by employing the partial- and total-coverage oil-film technique, and heat/mass transfer rate is measured by the naphthalene sublimation method. A turbulence generator is designed to provide a highly-turbulent flow which has free-stream turbulence intensity and integral length scale of 14.7% and 80mm, respectively, at the cascade entrance. The surface flow visualizations show that the high free-stream turbulence has little effect on the attachment line, but alters the separation line noticeably. Under high free-stream turbulence, the incoming near-wall flow upstream of the adjacent separation lines collides more obliquely with the suction surface. A weaker lift-up force arising from this more oblique collision results in the narrower suction-side corner vortex area in the high turbulence case. The high free-stream turbulence enhances the heat/mass transfer in the central area of the turbine passage, but only a slight augmentation is found in the end wall regions adjacent to the leading and trailing edges. Therefore, the high free-stream turbulence makes the end wall heat load more uniform. It is also observed that the heat/mass transfers along the locus of the pressure-side leg of the leading-edge horseshoe vortex and along the suction-side corner are influenced most strongly by the high free-stream turbulence. In this study, the end wall surface is classified into seven different regions based on the local heat/mass transfer distribution, and the effects of the high free-stream turbulence on the local heat/mass transfer in each region are discussed in detail.

Effects of Rotation Speed on Heat Transfer and Flow in a Coolant Passage with Turning Region (II) - Parallel Ribbed Duct - (곡관부를 가지는 내부 냉각유로에서 회전수 변화에 따른 열전달 및 유동 특성 (II) - 평행한 요철배열 덕트 -)

  • Kim Kyung Min;Kim Yun Young;Lee Dong Hyun;Cho Hyung Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.8 s.239
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    • pp.911-920
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    • 2005
  • The present study investigates heat/mass transfer and flow characteristics in a ribbed rotating passage with turning region. The duct has an aspect ratio (W/H) of 0.5 and a hydraulic diameter ($D_h$) of 26.67 mm. Rib turbulators are attached in the parallel arrangement on the leading and trailing surfaces of the passage. The ribs have a rectangular cross section of 2 m (e) $\times$ 3 m (w) and an attack angle of $70^{\circ}$. The pitch-to-rib height ratio (p/e) is 7.5, and the rib height-to-hydraulic diameter ratio (e/$D_h$) is 0.075. The rotation number ranges from 0.0 to 0.20 while the Reynolds number is constant at 10,000. To verify the heat/mass transfer augmentation, internal flow structures are calculated for the same conditions using a commercial code FLUENT 6.1. The results show that a pair of vortex cells are generated due to the symmetric geometry of the rib arrangement, and heat/mass transfer is augmented up to $Sh/Sh_0=2.9$ averagely, which is higher than that of the cross-ribbed case presented in the previous study for the stationary case. With the passage rotation, the main flow in the first-pass deflects toward the trailing surface and the heat transfer is enhanced on the trailing surface. In the second-pass, the flow enlarges the vortex cell close to the leading surface, and the small vortex cell on the trailing surface side contracts to disappear as the passage rotates faster. At the highest rotation number ($R_O=0.20$), the turn-induced single vortex cell becomes identical regardless of the rib configuration so that similar local heat/mass transfer distributions are observed in the fuming region for the cross- and parallel-ribbed case.

Numerical Investigation of Low-pollution Combustion with applying Flue Gas Recirculation in Counterflow Flames: Part I. Combustion Characteristics of Low NOx (대향류 화염에서 FGR이 적용된 저공해 연소의 수치적 해석: Part I. 저 NOx 연소특성)

  • Cho, Seo-Hee;Lee, Kee-Man
    • Journal of the Korean Institute of Gas
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    • v.23 no.6
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    • pp.8-16
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    • 2019
  • One of the methods for low-pollution combustion, flue gas recirculation(FGR) is effective to reduce nitrogen oxides and it was applied in CH4/air premixed counterflow flames to identify the change of flame characteristics and NOx mechanisms. Considering that the mole fraction of the products varied depending on the strain rates, the major products: CO2, H2O, O2 and N2 were recirculated as a diluent to reflect the actual combustion system. With the application of the FGR technique, a turning point of maximum flame temperature under certain strain rate condition was found. Furthermore as the recirculation ratio increased, the tendency of NO was changed before and after the turning point and the analysis on thermal NO and Fenimore NO production was conducted.

Numerical Analysis on Turning and Yaw Checking Abilities of KCS in Calm Water a Based on Free-Running Simulations (가상 자유 항주를 이용한 KCS 선형의 정수 중 선회 및 변침 성능 해석)

  • Yang, Kyung-Kyu;Kim, Yoo-Chul;Kim, Kwang-Soo;Yeon, Seong Mo
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.1
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    • pp.1-8
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    • 2022
  • To understand physical phenomena of ship maneuvering deeply, a numerical study based on computational fluid dynamics is required. A computational method that can simulate the interaction between the ship hull, propeller, and rudder will provide informative local flows during ship maneuvering tests. The analysis of local flows can be applied to improve a physical model of ship maneuvering that has been widely used in maneuvering simulations. In this study, the numerical program named as WAVIS that has been developed for ship resistance and propulsion problems is extended to simulate ship maneuvering by free-running tests. The six degree-of-freedom of ship motion is implemented based on Euler angles and the overset technique is applied to treat the moving grid of ship hull and rudder. The propulsion force due to a propeller is calculated by a panel method that is based on the lifting-surface theory. The newly extended code is applied to simulate turning and zig-zag tests of KCS and the comparison with the available experimental data has been made.

PRODUCTION AND MACHINABILITY OF SiCp-REINFORCED AL-2014 ALLOY MATRIX COMPOSITES

  • Ciftci, I.;Sahin, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.313-314
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    • 2002
  • SiCp-reinforced metal matrix composites (MMCs) containing 8 wt % and 16 wt % of $SiC_p-reinforced$ with 30 and $45\;{\mu}m$ in sizes were prepared by a melt stirring-squeeze casting technique. Microstructural observation showed that particle distributions were reasonably well. Turning experiments were carried out on the composites using uncoated and triple-layer coated carbide tools at various cutting speeds under a constant feed rate and depth of cut. Coated tools indicated better performance than uncoated tools for all the materials while the poor surface finish was obtained for coated tools.

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A New Controllable Active Clamp Algorithm for Switching Loss Reduction in a Module Integrated Converter System

  • Park, Chang-Seok;Jung, Tae-Uk
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.4
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    • pp.465-471
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    • 2014
  • This paper proposes a new switching algorithm for an active clamp snubber to improve the efficiency of a module integrated converter system. This system uses an active clamp method for the snubber circuit for the efficiency and reliability of the system. However, the active clamp snubber circuit has the disadvantage that system efficiency is decreased by switch operating time because of heat loss in resonance between the snubber capacitor and leakage inductance. To address this, this paper proposes a new switching algorithm. The proposed algorithm is a technique to reduce power consumption by reducing the resonance of the snubber switch operation time. Also, the snubber switch is operated at zero voltage switching by turning on the snubber switch before main switch turn-off. Simulation and experimental results are presented to show the validity of the proposed new active clamp control algorithm.

A study on the manufacture of Large Collimation Reflector using SPDT (SPDT를 이용한 대구경 Collimation Reflector 가공 연구)

  • 김건희;홍권희;김효식;박지영;박순섭;원종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.897-900
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    • 2002
  • The collimation mirror will be used for thermal vacuum testing of spacecraft. The reflection mirror system to generate parallel beam inside the thermal vacuum chamber. A 600mm diameter aspheric Collimation mirror was fabricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machining, but not polishable due to its ductility. Aspheric large collimation reflector without a conventional polishing process, the surface roughness of 10nmRa, and the from error of $\lambda/2 ~\lambda/4(\lambda$ =632.8 nm) for reference curved surface 600 mm has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of A16061-T651 and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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