• Journal of the Korean Vacuum Society
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• v.19 no.4
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• pp.256-264
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• 2010

In this paper, a digital controller of magnetic bearing system for a high vacuum turbomolecular pump (TMP) is designed and examined. For stabilizing and providing damping in magnetic bearing, the digital PID controller is applied for each 5 control axes, and the inter-axis cross feedback controller is also applied to suppress low frequency vibration caused by gyroscopic moment of the rotor at high speed of rotation. The fabricated rotor-shaft has its first flexible natural frequency lower than maximum speed, about 614Hz, so the two lead filters are applied to increase damping of flexible mode. Notch filters with rotating frequency were selected to reduce vibration of the pump housing caused by unbalance load. The implemented controllers are verified by examination of frequency response and rotating test up to 40,000 rpm, which is higher than critical speed of backward flexible mode.

• Progress in Superconductivity and Cryogenics
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• v.24 no.4
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• pp.65-70
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• 2022

A vacuum system is designed for thermal insulation of a 10 ton/day class air liquefaction cold box for liquid air energy storage. The vacuum system is composed of a turbomolecular pump, a backing pump and vacuum piping for the vacuum pumps. The turbomolecular pump is in combination with the backing pump for pumping capacity. The vacuum piping is designed with system installation conditions, such as distance from the cold box, connections to vacuum pumps and installation space. The capacity of the vacuum pump combination, namely pumping speed, is determined by analysis of the vacuum system, and pump-down time to 1×10^-5 mbar is estimated. Vacuum piping conductance, system pumping speed and outgassing rate are calculated for the pump-down time with the ultimate pumping speed range of the vacuum pump combination of 1400 - 2300 l/s. Although the pump-down time gets shorter by larger capacity vacuum pumps, it mainly depends on target vacuum degree and outgassing rate in the cold box. The pump-down time is estimated as 3 - 6 hours appropriate for cold box operation for the pumping speed range. Considering the outgassing rate has uncertainty, the vacuum pump combination with pumping speed of 1900 l/s is chosen for the vacuum system, which is middle value of the pumping speed range.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.20 no.11
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• pp.3620-3629
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• 1996

In the free molecular flow range, the pumping performance of a turbomolecular pump has been predicted by calculation of the transmission probability which employs the integral method and the test particle Monte-Carlo method. Also, new approximate method combining the double stage solutions, so called double-approximation, is presented here. The calculated values of transmission probability for the single stage agree quantitatively with the previous known numerical results. For a six-stage pump, the Monte-Carlo method is employed to calculate the overall transmission probability for the entire set of blade rows. When the results of the approximate method combining the single stage solutions are compared with those of the Monte-Carlo method at dimensionless blade velocity ratio C=0.4, the previous known approximate method overestimates as much as 34% than does the Monte-Carlo method. But, the new approximate method gives more accurate results, whose relative error is 10% compared to the Monte-Carlo method, than does the previous approximate method.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.10a
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• pp.764-765
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• 2011

In this paper, rotordynamic analyses of the Campbell diagram, critical speeds, and harmonic responses for a TMP rotor system are performed. Since the finite element model of the TMP rotor system has a very large number of degrees of freedom because of its complex geometry, and dynamic analyses for investigating the critical speeds, stability, and harmonic response are repeated for various design parameters, model order reduction (MOR) is necessary to reduce the computational cost. The Krylov-based model order reduction via moment matching significantly speeds up the rotordynamic analyses for the TMP rotor system.

• Proceedings of the Korean Society Of Semiconductor Equipment Technology
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• 2002.11a
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• pp.97-99
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• 2002

• Journal of the Korean Vacuum Society
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• v.10 no.1
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• pp.1-9
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• 2001

Pumping characteristics of a turbomolecular pump are influenced by interrelations of the down-stream and upstream pumping speeds (transmission probabilityxaperture conductance), and of gas flow rates (pumping speedxentrance pressure) in two directions. The pumping speed, one of the most important items characterized the performance of a pump, is given by dividing the net flow rate, that is, the difference between the counter flow rates by the pressure at the pumping port. The maximum compression ratio is defined as the ratio of the downstream pumping speed to the upstream one. Because these directional characteristics affect each other and are functions of the pressures of both sides, it is difficult to distinguish the relevant factors. However, quasi-quantitative analyses on them can be done if considering carefully the results of measuring the pumping speed and the maximum compression ratio.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.10
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• pp.1279-1289
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• 2013

In recent times, turbomolecular pumps (TMPs) have been used frequently to generate and maintain high and clean vacuum. Because of the high-speed rotation of the rotor, its structural safety should be treated as the first design concern. This paper presents the structural analysis and optimization of rotor blades of a TMP. To increase the numerical efficiency in the finite element modeling and analysis, the P-method provided in Pro/ENGINEER was used for simulation. The structural responses for several types of rotor blades were investigated, and the effects of the blade angle, blade length, and round size are thoroughly studied for each type of TMP blade. In addition, structural optimization to reduce and even the maximum stress at each stage of the TMP by changing the size of rounds between the blade and the hub was performed very successfully by using the P-method.

• Proceedings of the Korean Society Of Semiconductor Equipment Technology
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• 2006.05a
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• pp.202-205
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• 2006

Recently, high vacuum pumps are widely used in the semi-conduction and liquid-crystal display ( LCD ) process. The composite-type high vacuum pumps are widely used in the various processes. In this study, the pumping performance of composite-type molecular pumps has been investigated experimentally. The experimented pumps are a compound molecular pump ( CMP ) and hybrid molecular pump ( HMP ). The CMP consists with helical-type drag pump, at lower part, and with turbomolecular pump ( TMP ), at upper part. The HMP consists with disk-type drag pump, at lower part, and with TMP, at upper part. The experiments are performed in the outlet pressure of $0.2\;{\sim}\;533\;Pa$. We have measured the ultimate pressure, compression ratio, and pumping speed

• Transactions on Electrical and Electronic Materials
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• v.14 no.6
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• pp.334-338
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• 2013

In this study, the outgassing effects of selected vacuum materials on the vacuum characteristics were simulated by the $VacSim^{Multi}$ simulation tool. This investigation examined the feasibility of reliably simulating the outgassing characteristics of common vacuum chamber materials (aluminum, copper, stainless steel, nickel plated steel, Viton A). The optimum design factors for these vacuum systems were suggested based on the simulation results. The baking-out effects of the modeled systems and materials on the performance of the vacuum system were also analyzed. The simulation predicted that the overall outgassing effect was more significant in the turbomolecular pump system than in the diffusion pump system and that the utilization of a booster pump has a greater effect on the evacuation time than on the ultimate pressure.

• Proceedings of the Korean Vacuum Society Conference
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• 2012.08a
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• pp.97-97
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• 2012

반도체 및 디스플레이 공정등에서 고진공 및 급 배기 환경을 제공하기 위하여 사용되는 터보분자펌프 (Turbomolecular Pump, TMP)는 다층의 회전깃을 갖는 로터를 회전시켜 분자를 배출시키는 방식을 사용하는 진공펌프이다. 또한 최근에는 디스플레이 및 반도체 공정에서 높은 진공도뿐만 아니라, 높은 배기속도를 요구하는 추세에 따라, 터보 펌프와 드래그 펌프부분을 동시에 가지고 있어 상대적으로 작동 진공도 영역이 넓은 복합 분자펌프(Compound Turbomolecular Pump, CMP)의 활용도가 넓어지고 있다. 이러한 분자펌프가 장시간의 고속회전에 적합하고, 베어링에서의 오염을 없앨 수 있는 비접촉 방식인 자기부상 방식이 주로 적용된다. 자기베어링 시스템은 하드웨어와 소프트웨어로 나누어질 수 있는데, 하드웨어는 회전하게 되는 블레이드 로터 및 자기베어링 로터, 모터 로터 등이 포함된 축과 고정되어 있는 자기베어링 코어와 코일, 변위센서 등의 펌프 하우징 부분, 또한 이를 제어하기 위한 전력 증폭 시스템 등의 기전적인 요소들이 이루어져 있다. 소프트웨어라 할 수 있는 제어시스템에 있어서 자기 베어링이 불안정한 특성을 갖는 개루프계를 갖고 있으므로 안정화를 위한 능동제어 시스템이 필수적이며 진동제어 등의 기능을 갖도록 적용된다. 따라서 이러한 복합분자펌프의 성능은 이러한 시스템을 구성하는 개별 요소의 성능과 이를 통합한 제어시스템의 성능이 결정한다고 할 수 있다. 본 논문에서는 현재 개발중인 2,500 l/s급의 자기부상형 고진공 복합분자펌프의 시작품에 대하여 고속회전의 안정성에 대한 연구를 수행한 내용을 보고하고 있다. 디지털 제어시스템을 적용한 시작품의 최대 26,000 rpm까지의 고속회전시의 회전 응답 및 진동 특성을 측정 분석하였으며, 로터의 고유진동수 및 진동 모우드를 분석하였다. 또한 연속 작동시의 발열특성과 각 부분의 온도와 회전 안정성과의 관계를 평가하였다.