• Title/Summary/Keyword: Topology optimization design

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The Role of S-Shape Mapping Functions in the SIMP Approach for Topology Optimization

  • Yoon, Gil-Ho;Kim, Yoon-Young
    • Journal of Mechanical Science and Technology
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    • v.17 no.10
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    • pp.1496-1506
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    • 2003
  • The SIMP (solid isotropic material with penalization) approach is perhaps the most popular density variable relaxation method in topology optimization. This method has been very successful in many applications, but the optimization solution convergence can be improved when new variables, not the direct density variables, are used as the design variables. In this work, we newly propose S-shape functions mapping the original density variables nonlinearly to new design variables. The main role of S-shape function is to push intermediate densities to either lower or upper bounds. In particular, this method works well with nonlinear mathematical programming methods. A method of feasible directions is chosen as a nonlinear mathematical programming method in order to show the effects of the S-shape scaling function on the solution convergence.

Reliability-Based Topology Optimization Using Performance Measure Approach (성능함수법을 이용한 신뢰성기반 위상 최적설계)

  • Ahn, Seung-Ho;Cho, Seon-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.23 no.1
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    • pp.37-43
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    • 2010
  • In this paper, a reliability-based design optimization is developed for the topology design of linear structures using a performance measure approach. Spatial domain is discretized using three dimensional Reissner-Mindlin plate elements and design variable is taken as the material property of each element. A continuum based adjoint variable method is employed for the efficient computation of sensitivity with respect to the design and random variables. The performance measure approach of RBDO is employed to evaluate the probabilistic constraints. The topology optimizationproblem is formulated to have probabilistic displacement constraints. The uncertainties such as material property and external loads are considered. Numerical examples show that the developed topology optimization method could effectively yield a reliable design, comparing with the other methods such as deterministic, safety factor, and worst case approaches.

Structural Topology Optimization for the Natural Frequency of a Designated Mode

  • Lim, O-Kaung;Lee, Jin-Sik
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.306-313
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    • 2000
  • The homogenization method and the density function method are common approaches to evaluate the equivalent material properties for design cells composed of matter and void. In this research, using a new topology optimization method based on the homogenized material with a penalty factor and the chessboard prevention strategy, we obtain the optimal layout of a structure for the natural frequency of a designated mode. The volume fraction of nodes of each finite element is chosen as the design variable and a total material usage constraint is imposed. In this paper, the subspace method is used to evaluate the eigenvalue and its corresponding eigenvector of the structure for the designated mode and the recursive quadratic programming algorithm, PLBA algorithm, is used to solve the topology optimization problem.

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Topology Optimization of Reinforcement Pattern for Pressure-Explosion Proof Enclosure Door in Semiconductor Manufacturing Process (위상최적화 기법을 이용한 반도체 공정용 압력방폭형 외함 도어의 보강 패턴 최적화)

  • Yeong Sang Kim;Dong Seok Shin;Euy Sik Jeon
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.2
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    • pp.56-63
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    • 2023
  • This paper presents a method using finite element analysis and topology optimization to address the issue of overdesign in pressure-explosion proof enclosure doors for semiconductor manufacturing processes. The design conducted in this paper focuses on the pattern design of the enclosure door and its fixation components. The process consists of a solid-filled model, a topology optimization model, and a post-processing model. By applying environmental conditions to each model and comparing the maximum displacement, maximum equivalent stress, and weight values, it was confirmed that a reduction of about 13% in weight is achievable.

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Level Set Based Topology Optimization of Magnetic Device Considering Actuating Force (구동력을 고려한 자기장치의 레벨셋기반 위상최적설계)

  • Park, Sang-In;Min, Seung-Jae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.643-645
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    • 2008
  • To obtain weight reduction and high performance, level set based topology optimization in magnetic fields is promising for the design of magnetic devices where the precise boundary shape and topological chanages are required. Level set function is introduced to represent ferromagnetic material boundaries and material properties of the magnetic reluctivity are determined. The optimization problem is formulated for maximizing the actuating force in a prescribed direction under limited usage of ferromagnetic material.

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Optimal Design of the Optical Pickup Actuator Coil (광픽업 구동기 코일최적설계)

  • Yoon Young, Kim;Woochun, Kim;Jae Eun, Kim
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.352-355
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    • 2004
  • The objective of this work is to develop a new design method to find optimal coils, especially the optimal coil configuration of an optical pickup actuator. In designing actuator coils, the developed Lorenz force in the coils along the desired direction should be made as large as possible while forces and torques in other directions should be made as small as possible. The design methodology we are developing is a systematic approach that can generate optimal coil configurations for given permanent magnet configurations. To consider the best coil configuration among all feasible coil configurations, we formulate the design problem as a topology optimization of a coil. The present formulation for coil design is noble in the sense that the existing topology optimization is mainly concerned with the design of yokes and permanent magnets and that the optimization of actuator coils is so far limited within shape or size optimization. Though the present design methodology applies to any problem, the specific design example considered is the design of fine-pattern tracking and focusing coils.

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Topology optimization on vortex-type passive fluidic diode for advanced nuclear reactors

  • Lim, Do Kyun;Song, Min Seop;Chae, Hoon;Kim, Eung Soo
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1279-1288
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    • 2019
  • The vortex-type fluidic diode (FD) is a key safety component for inherent safety in various advanced reactors such as the sodium fast reactor (SFR) and the molten salt reactor (MSR). In this study, topology optimization is conducted to optimize the design of the vortex-type fluidic diode. The optimization domain is simplified to 2-dimensional geometry for a tangential port and chamber. As a result, a design with a circular chamber and a restrictor at the tangential port is obtained. To verify the new design, experimental study and computational fluid dynamics (CFD) analysis were conducted for inlet Reynolds numbers between 2000 and 6000. However, the results show that the performance of the new design is no better than the original reference design. To analyze the cause of this result, detailed analysis is performed on the velocity and pressure field using flow visualization experiments and 3-D CFD analysis. The results show that the discrepancy between the optimization results in 2-D and the experimental results in 3-D originated from exclusion of an important pressure loss contributor in the optimization process. This study also concludes that the junction design of the axial port and chamber offers potential for improvement of fluidic diode performance.

NLP Formulation for the Topological Structural Optimization (구조체의 위상학적 최적화를 위한 비선형 프로그래밍)

  • Bark, Jaihyeong;Omar N. Ghattas;Lee, Li-Hyung
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1996.04a
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    • pp.182-189
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    • 1996
  • The focus of this study is on the problem of the design of structure of undetermined topology. This problem has been regarded as being the most challenging of structural optimization problems, because of the difficulty of allowing topology to change. Conventional approaches break down when element sizes approach to zero, due to stiffness matrix singularity. In this study, a novel nonlinear Programming formulation of the topology Problem is developed and examined. Its main feature is the ability to account for topology variation through zero element sizes. Stiffness matrix singularity is avoided by embedding the equilibrium equations as equality constraints in the optimization problem. Although the formulation is general, two dimensional plane elasticity examples are presented. The design problem is to find minimum weight of a plane structure of fixed geometry but variable topology, subject to constraints on stress and displacement. Variables are thicknesses of finite elements, and are permitted to assume zero sizes. The examples demonstrate that the formulation is effective for finding at least a locally minimal weight.

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Topology Optimization of an Electromagnetic Coupler Considering Force Direction (힘의 방향성을 고려한 전자기 커플러의 위상 최적화)

  • Yang, Seung-Jin;Yoo, Jeong-Hoon
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.4
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    • pp.230-235
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    • 2006
  • The machine locking system is an important device for the safety of persons using the machine. In this study, a locking system using electromagnetic fields is proposed to decrease the defects and the cost for repairing and maintenance of the existing locking system using structural mechanism. We analyze the electromagnetic locking system and calculate the generated force considering direction by the finite element method. Also, we set up two design domains for the topology optimization; first domain is optimized to reduce the volume and the other is optimized to maximize the generated force keeping the volume, especially. The optimal design is obtained by integration of the two optimized results. An improved design is obtained by the optimal topology and it is confirmed by comparison with the initial locking system.

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Topology design informatics for optimally allocating glue-laminated timber members of steel-composite beams with web-openings (강합성 중공 웨브의 구조용 목재 최적배치를 위한 강성기반 위상설계 정보)

  • Lee, Dongkyu;Banh, Thien Thanh
    • Journal of Korean Association for Spatial Structures
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    • v.22 no.2
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    • pp.47-55
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    • 2022
  • In this study, we focus on the feasibility of structural topology optimization for a steel-timber composite beam design of optimally allocating glue-laminated timbers into a web with openings under the condition of given steel flanges. The motivation of this study is to topologically take maximal stiffness harmonizing both tension and compression performance of the steel-timber composite beam and become the eco-frandly timber design for buidling members. As a result of this study, the key web-openings allocation becomes triangle spaces, i.e., empty or no materials, of optimal topologies of both a pure timber plate and a steel flange-web timber plate without web-openings. Several applicable examples verify the effectiveness of topology optimization for steel-timber beams with web-openings.