• Title/Summary/Keyword: Tooth profile

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Pitting Life of CRP System (CRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyoung-Chul;Kwon, Soon-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.283-289
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    • 2012
  • Cam rack pinion (CRP) system which consists of cam rack and roller pinion transforms the rotation motion into linear one. The roller pinion has the plurality of rollers and meshes with its conjugated cam rack. The exact tooth profile of the cam rack and the non-undercut condition to satisfy the required performance have been proposed by introducing the profile shift coefficient. The load stress factors are investigated by varying the shape design parameters to predict the gear surface fatigue limit which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

Sub­surface Stress Distribution beneath the Contact Surface of the Gear Teeth for Two Profile Models (치면 프로파일 모델에 따른 기어 치면 내부의 응력 분포)

  • 구영필;오명석;김형자;김영대
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.357-364
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    • 2003
  • The sub­surface stress field beneath the gear's contact surface caused by the contact pressure in lubricated condition has been calculated. To evaluate the influence of the clearance shape on the stress field, two kinds of tooth profile models were chosen. One is the conventional cylinder contact model and the other is the new numerical model. Love's rectangular patch solution was used to obtain the sub­surface stress field. The analysis results show that the sub­surface stress is quite dependent on both the contact pressure and the profile model. The maximum effective stress of the new model is lower than that of the old model. The depth where the maximum effective stress occurs in the new model is not proportional to the intensity of the external load.

Contact Fatigue Life of Rack-Pinion for Small-Sized Sluice Gate (소형 수문용 랙-피니언의 접촉 피로수명)

  • Kwon, Soon-man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.299-305
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    • 2017
  • Gate-lifting devices in small- to mid-sized sluice gates mostly employ the mechanical roller rack pinion (RRP) system. This RRP system, which consists of a rack-bar and a pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains that mesh with the pinion. In this study, we adopt an exact involute-trochoid tooth profile of the pinion to obtain a higher contact fatigue strength using the profile modification coefficient. Further, we determine the contact forces and investigate Hertz contact stresses to predict the pitting life of the pinion according to varying the shape design parameters. The results indicate that the design fatigue life of an RRP system for sluice gate can be achieved only when the design value of the profile modification coefficient reaches or exceeds a certain level.

A STUDY ON THE BRACKET SLOT TORQUE DEGREES IN KOREAN (한국인(韓國人)의 Bracket Slot 각도(角度)에 관(關)한 연구(硏究))

  • Park, Oh-Joo;Lee, Dong-Joo
    • The korean journal of orthodontics
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    • v.17 no.2
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    • pp.247-254
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    • 1987
  • This study was undertaken to determine the adequate bracket slot torque degrees in Korean The subjects were consisted of plaster casts of 30 male and 30 female They had acceptable profile, normal occlusion, no loss of tooth and no experience of dental treatment Labiolingual or buccolingual inclinations of individual tooth were estimated as +, - degrees on the fixed model by use of dental surveyor, contact angle gauge and measuring grid The following conclusions were obtained 1 Adequate degrees of bracket slot torque in Korean were obtained 2 The degrees of labiolingual or buccolingual inclination of every tooth were very variable according to the individuals 3 Almost constant torque degrees were observed on the maxillary buccal segments 4 Progressive increase in minus torque degrees were observed from the mandibular canines to the 2nd molars.

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Study on the Design Program for Non-standard Plastic Gear (플라스틱 기어용 비표준 기어 설계프로그램의 개발)

  • Heo, M.B.;Ham, S.H.;Nam, W.K.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.54-59
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    • 2011
  • Currently, plastic gear is widely used as parts of office equipment and industrial machines, because plastic substance has an advantage of light weight and possible to operate in oil-fewer conditions. However, under cyclic loadings, their occurred repetitive deformation due to weak tensile strength and bending stress rather than metal gear. Furthermore, they have a problem of attrition and breakage owing to frictional heat. For solving these problems, when plastic gear's opponents are metal gear, we should design that plastic gear's tooth be thick and metal gear's tooth be thin. In this research, we developed the program which developing tooth profile of non-standard gears automatically and calculating over-pin diameter for inspection after making gear.

Double Enveloping Worm Thread Tooth Machining Study using Full Face Contact Cutting Tool (전체면 접촉 절삭공구를 이용한 장구형 웜나사 치형가공 연구)

  • Kang, S.J.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.29 no.3
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    • pp.144-150
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    • 2020
  • In this paper, we propose the generation of a double enveloping worm thread profile with a non-developable ruled surface. Thread surface machining cuts all the way from the tip to the tooth root at one time, like full-face contact machining, rather than cutting several times like point machining. This cutting can reduce the cutting duration and achieve the smooth surface that does not require a grinding process for the threaded surface. The mathematical model of the cutting process was developed from theoretical equations, and the tooth surface was generated using two parameters and modeled in the CATIA using the generated Excel data. Additionally, the machining process of the worm was simulated in a numerical control simulation system. To verify the validity of the proposed method, the deviation between the modeling and the workpiece was measured using a 3D measuring machine.

Development of the injection mold structure for internal gears (내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Y.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.78-82
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    • 2008
  • Plastic gears are more and more widely used in many industrial machine elements. Plastic gear has higher properties such as light weight, wear resistance, and vibration absorbing ability than metallic gears. But, in case of using an inaccurate plastic gear, its tooth breakage happen and fatigue life is shortened due to increase of applying load and temperature rising on the tooth flank. Inaccuracy of plastic gears such as pitch circle roundness and tooth profile generates vibration and noise. In this study, an internal plastic gears which is molded by a new injection mold structure are developed. The new mold structure is called the HR3P(hot runner type 3plate mold) that has an improved runner system in order to have good filling balance. As a result from this study, an internal gear with very accurate roundness was developed by using design of experiment.

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Estimation of cutting forces in band sawing (톱절삭에서의 절삭력 예측)

  • Jung, Hoon;Baek, Dae-Kyun;Ko, Tae-Jo;Kim, Hee-Sool
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.31-35
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    • 1996
  • The cross section of the circular rod type workpiece to be cut in the band saw machine is variable at every moment in the sawing process. When the cutting feed rate is fixed to the constant speed, the cutting edges of the band saw teeth are also variabl eat any moment, so this causes the wear of the land saw teeth and the deterioration of the quality in the surface roughness. In this study, to work out this kind of problem basically, the mean cutting force of a tooth in the band saw was estimated by using the workpiece which was smaller than the interval of each tooth, i.e. band saw pitch, in the thickness. Then the static cutting forces were predicted by appling the mean cutting forces referred above to the mechanistic cutting force model which were analyzed through the geometric profile of a band saw tooth.

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