• Title/Summary/Keyword: Tool properties

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An Analysis on the Needs Assessment of School Library Facilities in Korea (학교도서관 시설에 대한 요구조사 분석)

  • Kim, Sung-Jun
    • Journal of the Korean Society for Library and Information Science
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    • v.50 no.3
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    • pp.93-112
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    • 2016
  • This study is an analysis on the needs assessment of school library facilities in Korea. After exploring KLA's Standards for Korean Libraries, IFLA's School Library Guidelines and AASL's Empowering Learners, the needs assessment tool of school library facilities was proposed in the previous study. The tool contains 10 major properties on school library facilities. This study gathered data from 507 students and 134 teacher librarians. The result of analysis is as follows: Students and teacher librarians evaluated the importance of library facilities more highly than the current level of facilities. Collection access, convenience and space are revealed more important properties to students and good environment, expandability, collection access are more important to teacher librarians among the properties.

Evaluation of Mechanical Properties with Tool Rotational Speed in Dissimilar Cast Aluminum and High-Strength Steel of Lap Jointed Friction Stir Welding (이종 주조알루미늄-고장력강의 겹치기 마찰교반접합에서 툴회전속도에 따른 기계적 특성평가)

  • Park, Jeong-Hun;Park, Seong-Hwan;Park, Soo-Hyeong;Joo, Young-Hwan;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.90-96
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    • 2019
  • Recently, friction stir welding of dissimilar materials are one of the biggest issues in terms of light-weight and eco-friendly technology of the automotive, aircraft and ship industry. In this study, friction stir welding of dissimilar materials is introduced with different tool rotational speed. Materials used in experimentation consist of A357 gravity cast aluminum alloy and FB590 high-strength steel plates. Dissimilar materials of plate type are fabricated with width of 150mm, length of 300mm and thickness of 3mm and welding is carried out by the lap joint method. The correlation between probe length and mechanical properties were investigated according to rotational speed and welding speed at tool tilt angle 0 degree. Consequently, feasibility of FSWed dissimilar materials were successfully presented in case of cast aluminum and high-strength steel at lap joint method.

Microstructure and Mechanical Properties of STD11 Steel According to Reheat Treatment (STD11 금형강 재열처리에 따른 미세조직 및 기계적 특성)

  • Park, Gi Yeon;Kwon, Eui Pyo;Heo, Gi Ho
    • Korean Journal of Materials Research
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    • v.32 no.3
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    • pp.139-145
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    • 2022
  • Reheat treatment process of mold is necessary when partial machining of the mold is required, such as shape correction for an existing mold. If defects such as cracks or significant deterioration of mechanical properties of the mold occur during reheat treatment, it is impossible to reuse the mold. In this study, reheat treatment was performed up to two times for STD11 tool steel, and microstructure and mechanical properties according to the reheat treatment were evaluated. Carbide fraction and grain size of prior austenite were almost unchanged after the reheat treatment. Hardness and impact toughness increased significantly after QT treatment, and these properties were maintained without significant change even after the reheat treatment. It is concluded that up to two iterations of reheat treatment does not cause deterioration of properties of STD11 tool steel. Based on these results, a mold for a face-lifted front bumper was manufactured through machining and reheat-treating of an existing mold.

Polynomial model controlling the physical properties of a gypsum-sand mixture (GSM)

  • Seunghwan Seo;Moonkyung Chung
    • Geomechanics and Engineering
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    • v.35 no.4
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    • pp.425-436
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    • 2023
  • An effective tool for researching actual problems in geotechnical and mining engineering is to conduct physical modeling tests using similar materials. A reliable geometric scaled model test requires selecting similar materials and conducting tests to determine physical properties such as the mixing ratio of the mixed materials. In this paper, a method is proposed to determine similar materials that can reproduce target properties using a polynomial model based on experimental results on modeling materials using a gypsum-sand mixture (GSM) to simulate rocks. To that end, a database is prepared using the unconfined compressive strength, elastic modulus, and density of 459 GSM samples as output parameters and the weight ratio of the mixing materials as input parameters. Further, a model that can predict the physical properties of the GSM using this database and a polynomial approach is proposed. The performance of the developed method is evaluated by comparing the predicted and observed values; the results demonstrate that the proposed polynomial model can predict the physical properties of the GSM with high accuracy. Sensitivity analysis results indicated that the gypsum-water ratio significantly affects the prediction of the physical properties of the GSM. The proposed polynomial model is used as a powerful tool to simplify the process of determining similar materials for rocks and conduct highly reliable experiments in a physical modeling test.

Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material (초경소재 선정을 위한 고속가공의 엔드밀 성능 평가)

  • Kwon, Dong-Hee;Kim, Jeong-Suk;Kim, Min-Wook;Jeong, Young-Keun;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.

Effect on Tooling Characteristics to DLC-coated Thickness of Tool for Graphite Material (흑연소재가공용 공구의 DLC 코팅두께가 가공특성에 미치는 영향)

  • Yoon, Jae-Ho;Kim, Hyeong-Gyun;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.22-27
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    • 2015
  • Processing of low toughness graphite material requires high-speed machine tools and DLC coating. In this study, results of investigation of the tool wear and machining properties of the DLC coating according to the thickness, and the machining time of the tool used for the machining of graphite electrodes, were as follows. 1. DLC coating thickness shows a larger wear amount of the tool center in accordance with thickness; the wear amount of the tool increases in proportion to the machining time. 2. The difference between the amount of wear depending on the processing time shows edge portions larger than the tool wear amount in the center. This amount of wear of the tool edge is formed since the rotating torque is in contact with the graphite material surface significantly more than the central portion. 3. The thicker the DLC coating, the more the coating tool eliminated of the coating area by the interface between the cemented carbide tool being coated with an increased friction of the graphite material and the DLC coating area.

Development of Calibrating Instrument for Tool Wear using Spindle Orientation Function in End Milling (엔드밀 가공시 주축 오리엔테이션 기능을 통한 공구마멸 보정 장치의 개발)

  • Kim, Jeon-Ha;Kang, Myung-Chang;Kim, Jeong-Suk;Kim, Kwang-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1095-1102
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    • 2003
  • The most important thing in measuring the tool wear is to set up the measurement base. The end mill that is being used for machining of die is difficult to set up the base and to measure the tool wear because of geometric properties of that such as a helix and relief angle. In this study, a new instrument using spindle orientation function in end milling is developed to measure the tool wear and evaluated by the measuring system on the machine. Finally, this new method makes possible the wear measurement of same position and reduces the measuring time compared with the measuring methods such as the microscope and CCD.

Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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Clamping effects on the dynamic characteristics of composite tool bars (고정부 조건이 복합재료 공구용 바의 동적 특성에 미치는 영향)

  • 황희윤;김병철;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.199-202
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    • 2003
  • The dynamic characteristics of composite tool bars depend on the clamping conditions such as clamping force, stiffness and surface characteristics of clamping parts as well as the basic structures. Therefore, in this work, the effects of clamping part conditions on the dynamic characteristics of cantilever type composite machine tool structures with clamped joint were investigated because the cantilever type machine tool structures are ideal cases for composite application to increase the natural frequency and damping of structures. New design of the clamping part was developed in order to improve shear properties of the clamping part and dynamic characteristics of composite tool bars. From FE analysis and Impulse response tests, dynamic characteristics were obtained with respect to the clamping part conditions of the new design.

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