• 제목/요약/키워드: Tilting pad

검색결과 118건 처리시간 0.032초

초임계 CO2 발전용 파워터빈을 지지하는 틸팅패드 베어링의 열윤활 해석 및 패드 온도 측정 (Thermal Analysis and Temperature Measurement of Tilting Pad Bearings Supporting a Power Turbine for the Supercritical CO2 Cycle Application)

  • 이동현;김병옥;임형수
    • Tribology and Lubricants
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    • 제34권2호
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    • pp.43-48
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    • 2018
  • This paper presents the thermohydrodynamic analysis of tilting journal pad bearings supporting a power turbine rotor applied to a 250 kW super-critical $CO_2$ cycle. In the analysis, the generalized Reynolds equation and 3D energy equation are solved to predict oil film temperature and the 3D heat conduction equation is solved for pad temperature. The power turbine rotor is supported by two tilting pad bearings consisting of five pads with an oil supply block between the pads. Copper backing pads with higher thermal conductivity compared to steel backing pads are adopted to improve thermal management. The predicted maximum pad temperature is around $55^{\circ}C$ which is approximately $15^{\circ}C$ higher than oil supply temperature. In addition, the predicted minimum film thickness is 50 mm at a rotating speed of 5,000 rpm. These results indicate that there is no issue in the thermal behavior of the bearing. An operation test is performed with a power turbine module consisting of a power turbine, a reduction gear and a generator. Thermocouples are installed at the 75% position from the leading edge of the pad to monitor pad temperature. The power turbine uses compressed air at a temperature of $250^{\circ}C$ in its operation. The steady state pad temperatures measured in the test show good agreement with the predicted temperatures.

표면이 마모된 틸팅 패드 저널베어링의 열윤활 해석 및 온도 측정 (Thermohydrodynamic Analysis and Pad Temperature Measurement of Tilting Pad Journal Bearing with Worn Pad)

  • 이동현;선경호;김병옥;강동혁
    • Tribology and Lubricants
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    • 제33권4호
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    • pp.134-140
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    • 2017
  • With the increase in adoption of tilting pad journal bearings (TPJBs), various failure mechanisms related to TPJBs have been reported, of which pad wear is a frequently reported one. Pad wear causes change in geometry of the bearing, which can sometimes result in the failure of the entire system. The objective of this research is to investigate the influence of pad wear on the pad temperature, which is one of the widely used condition monitoring methods for TPJBs. For the theoretical investigation, thermohydrodynamic (THD) analysis was conducted by solving the generalized Reynolds equation and the 3D energy equation. The results of the analysis show that the temperature of the loaded pad increases while that of the unloaded pad decreases, when there is wear on the loaded pads. In addition, the minimum film thickness decreases with an increase in the wear depth. A validation test was conducted with a test rig, which mimics the axial turbine when a test rotor is supported by two TPJBs. The test bearing consists of five pads with a diameter of 60 mm, and a resistance temperature detector (RTD) is installed in the pad for temperature monitoring. The test was performed by replacing the two loaded pads with the worn pad. The test result for the TPJB with wear depth of $30{\mu}m$ show that the temperatures of the loaded pads are $8^{\circ}C$ higher and that of the unloaded pad is $2.5^{\circ}C$ lower than that of the normal TPJB. In addition, the predicted pad temperature shows good agreement with the measured pad temperatures.

Study on transient performance of tilting-pad thrust bearings in nuclear pump considering fluid-structure interaction

  • Qiang Li;Bin Li;Xiuwei Li;Quntao Xie;Qinglei Liu;Weiwei Xu
    • Nuclear Engineering and Technology
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    • 제55권6호
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    • pp.2325-2334
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    • 2023
  • To study the lubrication performance of tilting-pad thrust bearing (TPTBs) during start-up in nuclear pump, a hydrodynamic lubrication model of TPTBs was established based on the computational fluid dynamics (CFD) method and the fluid-structure interaction (FSI) technique. Further, a mesh motion algorithm for the transient calculation of thrust bearings was developed based on the user defined function (UDF). The result demonstrated that minimum film thickness increases first and then decreases with the rotational speed under start-up condition. The influence of pad tilt on minimum film thickness is greater than that of collar movement at low speed, and the establishment of dynamic pressure mainly depends on pad tilt and minimum film thickness increases. As the increase of rotational speed, the influence of pad tilt was abated, where the influence of the moving of the collar dominated gradually, and minimum film thickness decreases. For TPTBs, the circumferential angle of the pad is always greater than the radial angle. When the rotational speed is constant, the change rate of radial angle is greater than that of circumferential angle with the increase of loading forces. This study can provide reference for improving bearing wear resistance.

공기윤활 틸팅패드 저어널 베어링의 동적거동에 관한 실험적 연구 (An Experimental Investigation on the Dynamic Behavior of an Air Lubricated Tilting Pad Journal Bearing)

  • 황평;권성인
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.325-330
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    • 1999
  • The dynamic behavior analysis of air-lubricated tilting pad journal bearing which considers start-up, running and shutdown Process were performed. By carrying out the experiment of shaft vibration, measurement of the vibration amplitudes supported by air lubricated tilting pad bearing and analysis of the result, we found more accurate dynamic behavior of the system. There were many investigations in these bearings, but dynamic behavior of startup, shutdown and running process were lacked. By using the experimental data we found the accurate dynamic behavior of the system.

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3차원 열전달을 고려한 틸팅패드 스러스트 베어링의 해석 (Three-Dimensional Beat Transfer Analysis on Tilting-Pad Thrust Bearings)

  • 김호종;최성필;하현천
    • Tribology and Lubricants
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    • 제22권4호
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    • pp.173-181
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    • 2006
  • In the present study, we developed a numerical analysis software to predict performance of tilting-pad thrust bearings. The finite element method was adopted to compute lubricant film pressure and temperature. Three-dimensional heat transfer equations were solved simultaneously for the lubricant film, pad, and runner. Groove temperature was assumed with two different models. From application of the software to a thrust bearing, it has been seen that the three-dimensional analysis predicts higher temperature than the average temperature analysis. It has also been found that the groove model with a hot-oil-carry-over factor predicts higher temperature.

터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구 (Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation)

  • 최강영;정민혜;유준일;송승아;김성수
    • Composites Research
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    • 제29권3호
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    • pp.111-116
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    • 2016
  • 터보/컴프레셔(Turbo compressor)용 틸팅 패드 저널 베어링(Tilting pad journal bearing)은 고속, 고하중의 주축(Rotor)을 지지하는 역할을 하며, 화이트 메탈(White metal)이 대표적인 소재로 널리 사용되어왔다. 그러나 예기치 않은 윤활유 공급 중단 상황(Oil cut situation) 또는 베어링과 주축 사이에 유막(Oil film)이 제대로 형성되지 않을 경우, 기존의 화이트 메탈 베어링은 융착(Seizure) 현상에 의해 바로 정지하게 되고 주축에 심각한 손상을 유발한다. 이러한 융착 문제를 해결하기 위해 기존의 화이트 메탈에 비해 높은 비강성, 비강도 그리고 뛰어난 마찰 특성(Tribological characteristic)을 가지는 탄소섬유 강화 복합재료(Carbon fiber reinforced composite)가 틸팅 패드 저널 베어링에 사용될 수 있다. 본 연구에서는 고 내열성 탄소섬유/에폭시 복합재료 틸팅 패드 저널 베어링의 오일공급 중단 상황에서의 내구성에 대한 연구를 진행하였다. 이를 위해 상온 및 오일공급 중단상황의 고온에서 인장, 압축, 전단 등의 기초적인 복합재료 물성 실험을 진행하였고, 복합재료 틸팅 패드 저널 베어링에 있어 가장 중요한 물성인 층간 계면 강도를 측정하기 위해 Short Beam Shear 실험을 진행 하였다. 오일 공급 중단 상황에서 복합재료 틸팅 패드 저널 베어링의 파손(Failure) 가능성을 알아보기 위해 유한 요소 해석(Finite element analysis)을 진행함으로써 베어링 표면에 가해지는 최대 응력을 도출하였고, 해석 결과와 물성 시험으로부터 측정된 강도 값을 이용하여 Tsai-Wu Failure index를 계산하였다. 해석 결과를 검증하기 위해 산업용 테스트 벤치를 이용하여 탄소섬유/에폭시 복합재료로 제조된 틸팅 패드 저널 베어링의 오일 공급 중단 실험을 진행하였다.

근사 탄성열유체윤활해석에 의한 틸팅 패드 트러스트 베어링의 정특성 및 동특성에 관한 연구 (A study on the Static and Dynamic Characteristics of Tilting Pad Thrust Bearing by Approximate Elasto-Thermohydrodynamic Lubrication Analysis)

  • 황평;이광희
    • Tribology and Lubricants
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    • 제10권1호
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    • pp.35-45
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    • 1994
  • The thermohydrodynamic analysis of tilting pad thrust bearing is studied with the consideration of elastic effect of pad. Reynolds equation, deflection equation and energy equation are solved simultaneously with the boundary conditions. Reynolds equation is modified as the approximate form. Pads are supported by the line pivot and the point pivot respectively. Pads are considered as the flat planes. Effects of pad thickness on the performance of thrust bearing are emphasized and the performances of rigid pad and elastic pad are compared. Effects of inlet temperature on performances of the bearing are compared. Dynamic characteristics of both pad supported by line and point pivot are compared.