• Title/Summary/Keyword: Thermosetting

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Burst capacity of pipe under corrosion defects and repaired with thermosetting liner

  • Akram, Ali;Mustaffa, Zahiraniza;Albarody, Thar M. Badri
    • Steel and Composite Structures
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    • v.35 no.2
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    • pp.171-186
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    • 2020
  • This paper aims at providing insights on the use of thermosetting liner for the repair of offshore pipelines exposed to corrosion and leakage. The work which covers both experimental and numerical approaches were aspired due to the high cost of repair for pipelines, limitations of thermoplastic material and limited study of reinforced thermosetting liner. The experiment involves a destruction test called the burst test, carried out on an API 5L X42 carbon steel pipe under four case studies, namely (i) intact pipe, (ii) pipe with corrosion defect, (iii) pipe with corrosion defect and repaired with thermosetting liner and (iv) pipe with leakage and repaired with thermosetting liner. The numerical simulation was developed to first validate the experimental results and later to optimize the design of the thermosetting liner in terms of the number of layers required to restore the original strength of the pipe. The burst test shows an improvement in 23% of the burst capacity for the pipe with corrosion defects, after being repaired with a three-layer thermosetting liner. The parametric studies conducted showed that with an addition of thermosetting layers, the burst capacity improves by an average of 1.85 MPa. In conclusions, the improvement in strength can be further increased with increasing thickness of the thermosetting liner. The thermosetting liner was also determined to fail first inside the host pipe.

Effect of Heat Setting on Physical Properties of Dyeable Polypropylene Fabric (Dyeable polypropylene 직물의 열처리에 따른 물성변화)

  • Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.11 no.3
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    • pp.481-487
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    • 2009
  • The purpose of this study is to improve the defects of dyeable polypropylene(DPP) fabric by heat setting and to describe the change of physical properties of DPP fabrics. The thermosetting was carried out in autoclave from 100 to $140^{\circ}C$ temperature range for 2 min. In this study, we investigated the effect of the thermosetting temperatures on the structural, thermal, mechanical properties(e.g., the strength and elongation) and dyeability of DPP fabrics. The melting energy(J/g), the tensile strength was found to increase with increasing temperature of thermosetting. The diffraction peak at Bragg angle($2{\theta}$) about $13.8^{\circ}$ were very strong and diffraction intensity increased with increasing thermosetting temperatures. And d-spacing and half-width decreased with increasing thermosetting temperatures. On the other hand, the dyeability(K/S) and crease recovery decreased with an increasing thermosetting temperatures.

Effect of heat setting on physical properties of dyeable polypropylene(DPP) fabric (가염형 폴리프로필렌직물의 열처리에 따른 물성변화)

  • Lee, Sin-Hui;Kim, Eun-Mi
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.04a
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    • pp.37-39
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    • 2008
  • The purpose of this study is to improve the defects of DPP fabric by heat setting and to describe the change of physical properties of DPP fabrics. The thermosetting was carried out in autoclave from 100 to 140$^{\circ}C$ temperature range for 10min.. In this study, we investigated the effect of the thermosetting temperatures on the structural, thermal, mechanical properties and dyeability of DPP fabrics. The melting peak of multi peak changed to single peak with an increased thermosetting temperatures. The melting energy(J/g), the tensile strength and elongation were found to increase with increasing temperature of heat setting. The diffraction peak at Bragg angle(2${\theta}$) about 13.8$^{\circ}$ were very strong, and diffraction intensity, d-spacing and half-width decreased with increasing thermosetting temperatures. On the other hand, the dyeability(K/S) and crease recovery decreased with an increasing thermosetting temperatures.

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1-D Microstructure Evolution of Electrostatic Sprayed Thermosetting Phenol-formaldehyde Resin Coating (정전분무법으로 제작된 열경화성 Phenol-formaldehyde resin 코팅층의 1차원적 미세구조 형성 메카니즘)

  • Kim, Baek Hyun;Bae, Hyun Jeong;Goh, Yumin;Kwon, Do-Kyun
    • Korean Journal of Materials Research
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    • v.26 no.9
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    • pp.472-477
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    • 2016
  • Microstructure evolutions of thermosetting resin coating layers fabricated by electrostatic spray deposition (ESD) at various processing conditions were investigated. Two different typical polymer systems, a thermosetting phenol-formaldehyde resin and a thermoplastic polyvinylpyrrolidone (PVP), were employed for a comparative study. Precursor solutions of the phenol-formaldehyde resin and of the PVP were electro-sprayed on heated silicon substrates. Fundamental differences in the thermomechanical properties of the polymers resulted in distinct ways of microstructure evolution of the electro-sprayed polymer films. For the thermosetting polymer, phenol-formaldehyde resin, vertically aligned micro-rod structures developed when it was deposited by ESD under controlled processing conditions. Through extensive microstructure and thermal analyses, it was found that the vertically aligned micro-rod structures of phenol-formaldehyde resin were formed as a result of the rheological behavior of the thermosetting phenol-formaldehyde resin and the preferential landing phenomenon of the ESD method.

Optimum Condition of Micro Fuse Fusing as a Function Changed Thickness of Thermosetting Ink Epoxy (열경화성 잉크 에폭시의 두께 변화에 따른 마이크로 퓨즈 용단의 최적 조건)

  • Kim, Do-Kyeong;Hwang, Neung-Hwan;Kil, Tae-Hong;Lee, Soo-Hwa;Seo, Dae-Man;Kim, Min-Ho;Kim, Jong-Sick
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.10
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    • pp.623-629
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    • 2014
  • For the semiconductor device safety from over current in the digital electronic circuit system must be surely designed that it's surface mount type micro fuse device. In this paper, We has analysed to the fusing character of micro fuse as a function changed thickness of thermosetting ink epoxy. To the change of thermosetting ink epoxy thickness with in production lot, in the electrically character (fusing test in the 2 multiple over current and 10 multiple over current, surface temperature test in the 1.25 multiple over current) of micro fuse has been tested. According to the electrically character result, changed thickness of thermosetting ink epoxy in designed micro fuse withheld direct effect in both end resistance changes. Also, because high thermal energy in the micro fuse test of over current was occurred to effect such as thermal runaway and explosion. Therefore, screen printing process in the design of micro fuse using thermosetting ink epoxy is very important for production quality improvement.

Injection molding analysis for LED outdoor lighting top cover of one heat sink body type structure (방열체 일체형 구조의 LED 아웃도어 등기구 상부커버에 관한 사출성형해석)

  • Lee, Kwan-Young
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.42-48
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    • 2020
  • This study is on the injection molding analysis for the LED outdoor lighting top cover of one heat sink body type structure. Thermoplastic and thermosetting resins were applied to compare the thermal properties during the injection molding process. The thermoplastic resin is used in this study due to special characteristics that it is light, good strength and dose long not transmute quality even if pass long time. The thermosetting resin is applied to this study due to good in strength, lightweight and excellent etc, thermal conductivity. This study presented a preliminary analysis of fill time, weld line, air trap etc. for the injection molding process of LED lamp cover and body through simulation using Moldflow. As a result of the study, it was selected HTM-102 material because the thermosetting resin has excellent strength and heat conductivity.

Preparation and characterization of carbon fiber-reinforced thermosetting composites: a review

  • Jin, Fan-Long;Park, Soo-Jin
    • Carbon letters
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    • v.16 no.2
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    • pp.67-77
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    • 2015
  • Carbon fibers (CFs) have a unique combination of properties which allow them to be widely used as reinforcing materials in advanced polymer composites. The mechanical properties of CF-reinforced polymer composites are governed mainly by the quality of interfacial adhesion between the CFs and the polymer matrix. Surface treatments of CFs are generally carried out to introduce chemical functional groups on the fiber surfaces, which provide the ability to control the surface characteristics of CFs. In this study, we review recent experimental studies concerning various surface treatment methods for CFs. In addition, direct examples of the preparation and properties of CF-reinforced thermosetting composites are discussed.

Cure Monitoring of Composite Materials Using Dielectrometry (유전기법을 이용한 복합재료의 경화 모니터링)

  • 권재욱;김진국;김학성;이대길;최진경
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.42-45
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    • 2000
  • The properties of thermosetting resins are dependent on the degree of cure and consolidation quality. Since the consolidation process of thermosetting resin matrix fiber composites is much dependent on the viscosity of resin in the composites, in this study, the dissipation factor which is a function of viscosity was measured by the newly developed Lacomtech dielectrometry apparatus and sensors. Using the measured dissipation factors, the relationship between the dissipation factor and degree of cure with respect to environmental temperature was investigated.

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