• 대한기계학회논문집A
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• 제31권8호
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• pp.847-854
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• 2007

The battery electrode of a mobile phone is made of layered polymer coated on aluminum foils and the hot rolling process is applied to increase the density per volume of an electrode for a high capacity battery. The flatness of batteries surfaces should be less than $2{\mu}m$. To satisfy the required flatness, the deformation of roll surface due to bending and heating of the roll should be minimized. Complicated hot oil paths of $100^{\circ}C$ inside the roll are required for heating the polymer layers. FEA was used to calculate thermal deformations and temperatures distributions of the roller. Based on FEA, a modified surface curvature called a crown roll was suggested and this gave the area of 30% improved flatness compared with a flat roll. The flat roll satisfied the flatness of $2{\mu}m$ in the length of 340 mm and the crown roll resulted in the longer length of 460 mm. Experiments to measure the temperature distribution and thermal strain were performed and compared with FEA. There were only 6% difference between two results.

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2005년도 Proceedings of The 6th korea-china joint workshop on nuclear waste management
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• pp.92-106
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• 2005

The head-end processes of spent TRISO fuel have been reviewed to understand the current status and the limitations of the reported processes. The main concerns in the TRISO treatment are to effectively breach and separate the carbon and SiC layers composing the TRISO particles. The crush-bum scheme which was considered in the early stages of the development has been replaced by the crush-leach or $CO_2$ burning and the succeeding CO decomposition process because of a sequestration problem of $CO_2$ containing $^{14}C$. However there are still many obstacles to overcome in the reported processes. Hence, innovative thermomechanical and pyrochemical concepts to breach the coating layers of the TRISO particle with a minimized amount of second waste are proposed in this paper and their principles are described in detail.

• Progress in Superconductivity
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• 제3권1호
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• pp.91-94
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• 2001

By varying fabricating process, precursor powders with different initial conditions were prepared. Subsequently, Bi-2223/Ag tapes were made through these powders. The effects of precursor powders on the phase evolution and Jr properties of Bi-2223/Ag tapes were studied along with several thermomechanical cycles. Our results showed that the initial conditions of precursor powders could strongly influence the phase formation rate and $J_{c}$ value in final tapes. The factors of precursor powders that influence the phase formation and $J_{c}$ of Bi-2223/Ag tapes must be studied and optimized in combination.ion.

• 한국재료학회지
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• 제27권1호
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• pp.53-61
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• 2017

Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.

• 소성∙가공
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• 제9권1호
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• pp.72-79
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• 2000

Dynamic recrystallization (DRX), which may occur during hot deformation, is important for the microsturctural evolution of 304 stainless steel. Especially, the current interest in modelling hot rolling demands quantitative relationships among the thermomechanical process variables, such as strain, temperature, strain rate, and etc. Thus, this paper individually presents the relationships for flow stress and volume fraction of DRX as a function of processing variables using torsion tests. The hot torsion tests of 304 stainless steel were performed at the temperature range of 900~110$0^{\circ}C$ and the strain rate range of 5x10-2~5s-1 to study the high temperature softening behavior. For the exact prediction of flow stress, the equation was divided into two regions, the work hardening (WH) and dynamic recovery (DRV) region and the DRX region. Especially, The flow stress of DRX region could be expressed by using the volume fraction of DRX (XDRX). Since XDRX was consisted of the critical strain($\varepsilon$c) for initiation of dynamic recrystallization (DRX) and the strain for maximum softening rate ($\varepsilon$*), that were related with the evolution of microstructure. The calculated results predicted the flow stress and the microstructure of the alloy at any deformation conditions well.

• Metals and materials international
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• 제24권6호
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• pp.1333-1345
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• 2018

The effect of manganese sulfide (MnS) inclusions on the machinability of free-cutting steel is based on their morphology, size and distribution. Furthermore, the plasticity of MnS is high during the hot working caused different characterization of MnS. In this study, the deformation behavior of MnS in 1215MS steel after a thermomechanical process was investigated at 1323 K. The microstructures of MnS inclusions were characterized by optical microscopy, scanning electron microscopy, energy-dispersive spectrometry, and electron backscattering diffraction (EBSD). As the thickness reduction of the inclusions increased from 10 to 70%, their average aspect ratio increased from 1.20 to 2.39. In addition, the deformability of MnS inclusions was lower than that of the matrix. The possible slip systems of A, B, C, and D plane traces were (${\bar{1}}0{\bar{1}}$)[${\bar{1}}01$], ($10{\bar{1}}$)[101], (011)[$01{\bar{1}}$], and (110)[$1{\bar{1}}0$]. Furthermore, the EBSD measurements suggested that slip planes in MnS inclusions occur on {110} planes.

• Smart Structures and Systems
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• 제30권2호
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• pp.183-193
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• 2022

Structural health monitoring and structural vibration control are multidisciplinary and frontier research directions of civil engineering. As intelligent materials that integrate sensing and actuation capabilities, shape memory alloys (SMAs) exhibit multiple excellent characteristics, such as shape memory effect, superelasticity, corrosion resistance, fatigue resistance, and high energy density. Moreover, SMAs possess excellent resistance sensing properties and large deformation ability. Superfine NiTi SMA wires have potential applications in structural health monitoring and micro-drive system. In this study, the mechanical properties and electrical resistance sensing characteristics of superfine NiTi SMA wires were experimentally investigated. The mechanical parameters such as residual strain, hysteretic energy, secant stiffness, and equivalent damping ratio were analyzed at different training strain amplitudes and numbers of loading-unloading cycles. The results demonstrate that the detwinning process shortened with increasing training amplitude, while austenitic mechanical properties were not affected. In addition, superfine SMA wires showed good strain-resistance linear correlation, and the loading rate had little effect on their mechanical properties and electrical resistance sensing characteristics. This study aims to provide an experimental basis for the application of superfine SMA wires in engineering.

• 펄프종이기술
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• 제31권5호
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• pp.86-94
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• 1999

Alkaline peroxide bleaching of chemi-mechanical pulp is a very complicated system where various process factors affect the bleacing performance and pulp properties. Traditional onefactor-at a time method is ineffective and costly infinding the optimal bleaching conditions. In this study, statistical experimental design and multiple regression method wre used to investigated the interactions among various bleaching factors and to find out the possbile maximal brightness development during one stage alkaline peroxide bleacing of TMP. The TMP was made from 10% Korean red pine and 90% Korean spruce and had an initial brightness of 54.5% ISO. the TMP was pretreated with EDTA(0.5% on O.D. pulp, 3% pulp consistency, 30$^{\circ}C$ for 60 minutes) and bleached in a 2 L Mark V Quantum Reactor at 750 rmp, 7.5% of bleaching consistency and with 0.05% magnesium sulfate addition. The ranges of chemical factors studied , based on oven-ried pulp, were 1-5% for hydrogen peroxide, 1-4% for sodium hydroxide and 1-4% for sodium silicate. The rages of reaction temperature and time were 50-90$^{\circ}C$ and 40-180minutes respectively. Interactions of hydrogen peroxide with alkali , time with temperature ature, alkali with time and silicate with temperature were found to be significant which means that hydrogen peroxide bleaching will be favored at stable concentration of perhydroxyl ion, relatively short time and low temperature, and high level of silicate. Mathematical model which has good predictability for target brightness in one stage peroxide bleaching can also be established easily. Base ion the model, maximal brightness of 70% ISO was found to at 50$^{\circ}C$ and 50 minutes by chemical additions of 5% for hydrogen peroxide, 3.2-3.4% for sodium hydroxide and 4% for silicate based on O.D. pulp. However, this result might not be suitable for situation where furnishes are different from ours, or different pretreatment is used, or bleaching carried out at different pulp consistency. In these cases it will be good to re-investigate the process by a similar methodology as was used in this study.

• 방사성폐기물학회지
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• 제3권3호
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• pp.201-211
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• 2005

본 연구에서는 사용후 TRISO 연료 처리를 위한 보다 효과적인 공정개발을 위하여 기존 전처리 기술에 대한 검토를 수행하였다. TRISO 연료 처리에 있어서 가장 중요한 사항은 연료입자에 포함되어 있는 탄소와 SiC성분을 효과적으로 분리하는데 있다. 공정개발 초기에 고려되었던 분쇄 후 배소공정의 경우 $^{14}C$ 처리공정에서 발생되는 2차 폐기물로 인하여 분쇄 후 침출공정으로 대체 되었으나 여전히 해결해야 될 근본적인 문제점이 존재하고 있다. 따라서 본 논문에서는 TRISO 입자의 피복층 제거를 위한 새로운 개념의 열적 파쇄와 용융염 전해반응에 의한 피복층 제거 공정을 제안하였으며 각 공정에 대한 원리를 자세하게 기술하였다.

• 한국재료학회지
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• 제5권1호
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• pp.132-139
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• 1995

Al-Mg-Cu-Mn계 합금을 가공열처리하고 초소성 특성을 조사한 후 광학 및 전자 현미경을 이용하여 초소성에 영향을 미치는 주요한 인자들을 조사하였다. 균질화 과정에서 제거되지 않은 조대한 2차상들은 그 후의 가공열처리 과정에서도 계속 잔류하여 초소성 변형 중 기공을 유발함으로써ㅓ 초소성 신율을 저하시켰다. 반면에 가공열처리 과정에서 생성된 미세한 석출물은 결정립 성장을 억제하여 조직을 안정화함으로써 초소성 특성을 향상시켰다. 균질화처리 조건은 2차상의 크기과 분포에 큰 영향을 주어 2단계 균질화-공냉처리는 1단계 균질화-노냉처리보다 조대한 2차상의 제거와 미세석출물의 생성에 효과적이었다.