• 제목/요약/키워드: Thermal and mechanical stresses

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용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제3보: 잔류응력과 초음파 파라미터 (Evaluation of Characteristic for SS400 and STS304 Steel by Weld Thermal Cycle Simulation - 3rd Report: Residual Stress and Ultrasonic Parameter)

  • 안석환;최문오;정정환;김성광;남기우
    • 한국해양공학회지
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    • 제22권6호
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    • pp.27-34
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    • 2008
  • The temperature distribution in the weldment is not uniform because a weldment is locally heated. Thermal plastic deformation results from the local expansion and shrinkage by the heating and cooling of metal. Therefore, residual stresses and distortion occur in the weldment. In this study, we had conducted on the weld thermal cycle simulation that is supposed as the HAZ on SS400 steel and STS304 steel. The residual stresses that were obtained from the drawing and the weld thermal cycle simulation were estimated by X-ray diffraction. We also carried out ultrasonic test for the weld thermal cycle simulated specimens, and then conducted on nondestructive evaluation by the ultrasonic parameters obtained ultrasonic test. From the results, residual stresses of weld thermal cycle simulated specimens after the residual stress removal heat treatment are lower than that of the drawing.

EFFECTS OF PHASE-LAGS AND VARIABLE THERMAL CONDUCTIVITY IN A THERMOVISCOELASTIC SOLID WITH A CYLINDRICAL CAVITY

  • Zenkour, Ashraf M.
    • 호남수학학술지
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    • 제38권3호
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    • pp.435-454
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    • 2016
  • This paper investigates the effect of dual-phase-lags on a thermoviscoelastic orthotropic solid with a cylindrical cavity. The cylindrical cavity is subjected to a thermal shock varying heat and its material is taken to be of Kelvin-Voigt type. The phase-lag thermoelastic model, Lord and Shulman's model and the coupled thermoelasticity model are employed to study the thermomechanical coupling, thermal and mechanical relaxation (viscous) effects. Numerical solutions for temperature, displacement and thermal stresses are obtained by using the method of Laplace transforms. Numerical results are plotted to illustrate the effect phase-lags, viscoelasticity, and the variability thermal conductivity parameter on the studied fields. The variations of all field quantities in the context of dual-phase-lags and coupled thermoelasticity models follow similar trends while the Lord and Shulman's model may be different. The influence of viscosity parameter and variability of thermal conductivity is very pronounced on temperature and thermal stresses of the thermoviscoelastic solids.

Hygrothermal effects on the vibration and stability of an initially stressed laminated plate

  • Wang, Hai;Chen, Chun-Sheng;Fung, Chin-Ping
    • Structural Engineering and Mechanics
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    • 제56권6호
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    • pp.1041-1061
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    • 2015
  • The influence of hygrothermal effects on the vibration frequency and buckling load of a shear deformable composite plate with arbitrary initial stresses was investigated. The governing equations of the effects of humid, thermal and initial stresses are established using the variational method. The material properties of the composite plate are affected by both temperature and moisture. The initial stress is taken to be a combination of uniaxial load and pure bending in a hygrothermal environment. The influence of various parameters, such as the fiber volume fraction, temperature, moisture concentration, length/thickness ratios, initial stresses and bending stress ratio on the vibration and stability of the response of a laminated plate are studied in detail. The behavior of vibration and stability are sensitive to temperature, moisture concentration, fiber volume fraction and initial stresses.

극후판 Box Column 코너이음부의 용접잔류응력 및 Groove형상 특성에 관한 연구 (A Study on the Characteristics of Welding Residual Stresses and Groove Sja[e pf Cprmer Joint in Box Column with Ultra Thick Plate)

  • 방한서;안규백;김종명;석한길;장웅성
    • Journal of Welding and Joining
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    • 제17권1호
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    • pp.97-103
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    • 1999
  • Ships, structures on the ocean, bridges, and other structures tend to be large by the development of industry. These ultra thick plate were welded with large heat input, which causes welding stresses, deformation and buckling, so it has to be considered the weld design, safety, reliability. The welded residual stresses were produced and redistributed due to the effect of large heat input. The mechanical phenomenon has not been surely identified yet. In spite of the lack of the study on the box column, there are various types of steel frame such as I type, H type, + type and $\bigcirc$ type, used in high story building. In this study, we performed computer simulation with two dimensional heat conduction and plane deformation thermal elasto-plastic finite element computer program as changing the plate thickness to 100mm, 150mm and groove angle to $60^{\circ}C$, $45^{\circ}C$, $30^{\circ}C$ of corner joint in box column. And then, to identify mechanical phenomenon such as the phenomenon of thermal distribution, welding residual stresses and deformation and to decide optimum groove angle and welding condition. The main conclusion can be summarized as follows: 1) Since the groove angle has became cooling down rapidly due to its smaller value, the temperature slope was steeped somewhat. 2) The tensile stress within the welding direction stresses was somewhat decreased at the weld metal and HAZ, increasing of the groove angle. 3) The local stress concentration of the groove angle $60^{\circ}C$ was appeared smaller than groove angle $30^{\circ}$.

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가스터빈의 열차폐용 탑코팅 설계기술 (Top Coating Design Technique for Thermal Barrier of Gas Turbine)

  • 구재민;이시영;석창성
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.802-808
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    • 2013
  • Thermal barrier coating (TBC) is used to protect substrates and extend the operating life of gas turbines in power plant and aeronautical applications. The major causes of failure of such coatings is spallation, which results from thermal stress due to a thermal expansion coefficient mismatch between the top coating and the bond coating layers. In this paper, the effects of the material properties and the thickness of the top coating layer on thermal stresses were evaluated using the finite element method and the equation for the thermal expansion coefficient mismatch stress. In addition, we investigated a design technique for the top coating whereby thermal resistance is exploited.

기계적 응력이완 방법에 의한 원전기기 용접부의 잔류응력 재분포 (Residual Stress Redistribution on Welds of Nuclear Component by Mechanical Stress Relieving Methods)

  • 이세환;김종성;진태은
    • Journal of Welding and Joining
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    • 제22권2호
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    • pp.51-58
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    • 2004
  • Residual stresses, which can be produced during the welding process, play an important role in an industrial field. Welding residual stresses are exerting negative effect on the fatigue behavior and integrity of structure. In this study, as a result of the thermal elasto-plastic finite element analysis for the welds of a nuclear component, the residual stress distributions are estimated for as-welded condition. Also, finite element techniques are developed to simulate the relaxation of the residual stresses according to the various mechanical stress relieving(MSR) loads such as hydrostatic pressure loading, tensile pipe-end loading, and mechanical stress improvement process(MSIP) loading. Finally, the results of residual stress redistributions for various loading conditions are compared and reviewed qualitatively and quantitatively to find an optimum loading condition.

Nanosheet FETs에서의 효과적인 전열어닐링 수행을 위한 기계적 안정성에 대한 연구 (Investigation of Mechanical Stability of Nanosheet FETs During Electro-Thermal Annealing)

  • 왕동현;박준영
    • 한국전기전자재료학회논문지
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    • 제35권1호
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    • pp.50-57
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    • 2022
  • Reliability of CMOS has been severed under aggressive device scaling. Conventional technologies such as lightly doped drain (LDD) and forming gas annealing (FGA) have been applied for better device reliability, but further advances are modest. Alternatively, electro-thermal annealing (ETA) which utilizes Joule heat produced by electrodes in a MOSFET, has been newly introduced for gate dielectric curing. However, concerns about mechanical stability during the electro-thermal annealing, have not been discussed, yet. In this context, this paper demonstrates the mechanical stability of nanosheet FET during the electro-thermal annealing. The effect of mechanical stresses during the electro-thermal annealing was investigated with respect to device design parameters.

초음파 검사법을 이용한 STS304 배관재 내부 균열 측정 방법에 대한 연구 (A study on the detection method of inner's crack of STS304 pipe using Ultrasonic Testing)

  • 황웅기;이경민;우영관;서덕희;이보영
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2011년도 정기 학술대회
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    • pp.415-418
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    • 2011
  • Thermal fatigue is one of the life-limiting damage mechanisms in the nuclear power plant conditions. The turbulent mixing of fluids of different temperatures induces rapid temperature changes to the pipe wall. The successive thermal transients cause varying cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack nucleation and growth similar to the cyclic mechanical stresses. The aim of this study was to fulfil the need by developing an real crack manufacturing method, which would produce realistic cracks. The test material was austenitic STS 304, which is used as pipelines in the reactor coolant system of a nuclear power plants. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). And, In order to identify ultrasonic characteristic, it was performed the ultrasonic reflection measuring method for the fabricated specimen. From the results of ultrasonic reflection measuring testing, it was conformed that A-scan results(average 83% of real crack depth) for the TFC reference specimen was more enhanced NDT reliability than results(average 38% of real crack depth) for the EDM notch reference specimen.

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Transient thermal stresses of orthotropic functionally graded thick strip due to nonuniform heat supply

  • Ootao, Yoshihiro;Tanigawa, Yoshinobu
    • Structural Engineering and Mechanics
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    • 제20권5호
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    • pp.559-573
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    • 2005
  • This paper is concerned with the theoretical treatment of transient thermal stresses involving an orthotropic functionally graded thick strip due to nonuniform heat supply in the width direction. The thermal and thermoelastic constants of the strip are assumed to possess orthotropy and vary exponentially in the thickness direction. The transient two-dimensional temperature is analyzed by the methods of Laplace and finite sine transformations. We obtain the exact solution for the simply supported strip under the state of plane strain. Some numerical results for the temperature change, the displacement and the stress distributions are shown in figures. Furthermore, the influence of the orthotropy and nonhomogeneity of the material is investigated.

알루미나 세라믹과 구리의 브레이징 접합물에 대한 열응력의 유한요소법 해석에 관한 연구 (A Study on Thermal Stress Analysis of Alumina Ceramics to Copper Brazement by Finite Element Method)

  • 전창훈;양영수;나석주
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.547-553
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    • 1990
  • 본 연구에서는 알루미나 세라믹(Al$_{2}$O$_{3}$)재료와 순수구리를 티타늄 용자재로써 접합한 브레이징 접합물내의 냉각후 잔류응력을 유한요소법으로 사용하여 해석하였다.