• Title/Summary/Keyword: Thermal Stress Analysis

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A Study on the Shape Design and Stress Analysis of Wheel Plate for Rolling Stock (2) (철도차량용 휠 플레이트의 응력해석 및 형상설계에 관한 연구(2))

  • 성기득;양원호;조명래;정기현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.221-229
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    • 2001
  • The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate ;s investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.

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Analysis of residual thermal stress in an aluminosilicate core and silica cladding optical fiber preform

  • Shin, Woo-Jin;K. Oh
    • Proceedings of the Optical Society of Korea Conference
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    • 2000.02a
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    • pp.214-215
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    • 2000
  • As silica based optical fibers and preforms are processed at a high temperature, residual stresses are bulit in the strucure when cooled down to the room temperature. The magnitude of the residual stress depends on the difference in the thermal expansion coefficients between core and cladding glass as well as on the temperature difference. Residual stress distribution determines the intrinsic strength and could affect the long term reliability of optical fibers. And furthermore, stress can introduces anisotropy into optical fibers by photoelastic effects. The analysis of thermal stress has been intensively studied for multimode fibers$^{(1)}$ and the authors and co-wokers recently reported the stress distribution in a depressed inner cladding structure$^{(2)}$ . The compositions of the glass in the previous studies, however, have been restricted to conventional glass formers, such as GeO2, B2O3, P2O5, Fluorine. (omitted)

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A Study on the Shape Design and Stress Analysis of Wheel Plate for Rolling Stock (2) (철도차량용 휠 플레이트의 응력해석 및 형상설계에 관한 연구 (2))

  • Sung, Ki-Deug;Yang, Won-Ho;Cho, Myoung-Rae;Chung, Ki-Hyun;Kim, Cheol
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.351-356
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    • 2000
  • The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate is investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.

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Top Coating Design Technique for Thermal Barrier of Gas Turbine (가스터빈의 열차폐용 탑코팅 설계기술)

  • Koo, Jae-Mean;Lee, Si-Young;Seok, Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.802-808
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    • 2013
  • Thermal barrier coating (TBC) is used to protect substrates and extend the operating life of gas turbines in power plant and aeronautical applications. The major causes of failure of such coatings is spallation, which results from thermal stress due to a thermal expansion coefficient mismatch between the top coating and the bond coating layers. In this paper, the effects of the material properties and the thickness of the top coating layer on thermal stresses were evaluated using the finite element method and the equation for the thermal expansion coefficient mismatch stress. In addition, we investigated a design technique for the top coating whereby thermal resistance is exploited.

Unsteady heat transfer and thermal stress analysis of a gasoline engine cylinder head (실린더 헤드의 비정상 열전달 및 열응력 해석)

  • 박진무;임영훈;김병탁
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.41-52
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    • 1990
  • In this study are determined the unsteady temperature and thermal stress fields for a domestic 4-cylinder, 4-cycle gasoline engine cylinder head by the three-dimensional finite element method. A representative part of the cylinder head is modelled as a combination of hexahedron isoparametric elements, and the time-dependent temperature and the heat transfer coefficient of the gas are imposed as the thermal boundary conditions for the engine speeds of 500 rpm and 2000 rpm. The obtained results, which are represented graphically, indicate that the amplitudes of temperature fluctuation during a cycle are about 10.deg. C and 3.deg. C respectively on the surface of combustion chamber, and the maximum temperature fields occur at 30.deg. , 10.deg. respectively before the initiation of the exhaust stroke. Thermal stress fields due to non-uniform temperature distributions show that compressive stress is much larger than tensile stress throughout a cycle. It is also found that the compressive stress varies with substantial amplitude between the exhaust port and ignition plug hole, and the high tensile stress with small fluctuation occurs between exhaust port and the adjacent head bolt hole.

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Prediction of Crack Propagation Path Using Boundary Element Method in IC Packages (반도체 패키지의 경계요소법에 의한 균열진전경로의 예측)

  • Chung, Nam-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.15-22
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    • 2008
  • Applications of bonded dissimilar materials such as integrated circuit(IC) packages, ceramics/metal and resin/metal bonded joints, are very increasing in various industry fields. It is very important to analyze the thermal stress and stress singularity at interface edge in bonded joints of dissimilar materials. In order to investigate the IC package crack propagating from the edge of die pad and resin, the fracture parameters of bonded dissimilar materials and material properties are obtained. In this paper, the thermal stress and its singularity index for the IC package were analyzed using 2-dimensional elastic boundary element method(BEM). From these results, crack propagation direction and path by thermal stress in the IC package were numerically simulated with boundary element method.

Stress Analysis of $Si_3N_4$ Swirl Chamber during Thermal Fatigue Test (열피로시험중 질화규소 와류실에 발생하는 응력해석)

  • 김창삼;정덕수
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.321-326
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    • 1996
  • Thermal fatigue test and stress analysis of Si3N4 and metal swirl chamber were carried out to investigate the reliability of the swirl chambers. Conditions of the thermal fatigue test were severer than those in real engine and FEM was used to analize the stress distribution in the swirl chambers. Fatigue cracks of the maximum length 2.4 mm and deformation were occurred at the corner of the jet in metal swirl chamber but not observed in Si3N4 swirl chamber. Maximum tensile stress in Si3N4 swirl chamber calculated by FEM was 300 MPa.

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Thermal deformation and thermal stress analysis of pipe during pipe internal fluid freezing (배관의 결빙에 의한 열변형 및 열응력 해석)

  • Park, Yeong-Don;Byeon, Sang-Gyu;Gang, Beom-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.227-237
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    • 1998
  • In case the systems have radioactivity, toxic liquid or expensive fluid, and have to be performed repair work at one point of the system pipe, the formation of an internal ice plug by the removal of heat from the pipe is often consideredas a useful method. In this procedure, an annular jacket is placed around the pipe, and the jacket is then filled with liquid Nitrogen(-196.deg. C). Thermal analysis by the finite element method based on the laboratory experiments has been constructed. The result of the finite element analysis on the experimental model shows to be reasonable, and thus the finite element analysis for different pipe size, material and thickness has been performed to see if the ice plugging procedure in various applications can be safely performed without possibility of damage to the pipe. It has been confirmed that in carbon steel pipes the maximum stress is found around the boundary of the freezing jacket, and the stress increases as pipe thickness increases, but the maximum stress shows no consistency along the increment of the pipe diameter. The maximum stresses appear lower than yield stress in carbon steel. It has been also shown that in stainless steel pipes the maximum stresses are also found around the boundary of the freezing jacket, but almost the same value in spite of different pipe size an thickness, and the maximum stresses show slightly higher than the yield stress of the stainless steel.

Analysis of Welding Residual Stresses and Heat Treatment used by Finete Element Method (유한요소법을 이용한 용접 잔류응력과 열처리 해석)

  • Lee, Bong-Yeol;Jo, Jong-Rae;Mun, Yeong-Hun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.334-339
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    • 2003
  • The welding residual stress has on important effect on welding deformation, fatigue fracture, buckling strength, brittle fracture, etc. For the purpose of relaxation of welding residual stress, post welding heat treatment is widely used. In this paper, residual stresses were calculated by two dimensional thermal elasto-plastic analysis using finite element method. Heat transfer analysis are performed by transient analysis. Also structure analysis are carried out by of thermal-mechanical coupled analysis. Numerical analysis are used by ANSYS 5.7.

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Thermal Analysis of Vehicle Radiator (차량용 라디에이터의 열 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.18-23
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    • 2009
  • This study analyzes the thermal stress at automotive radiators on steady and transient states. The maximum displacement is shown at the lower corner of upper tank with the value of 0.51mm. The displacement becomes smaller at the center of radiator and it becomes larger at this edge. The maximum thermal stress with the value of 62 MPa is shown at the contact between upper tank and cooling plate. Thermal maximum stress with the transient state at the elapsed time of 10 second is lower than that at steady state as much as 0.7%.

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