• Title/Summary/Keyword: Thermal Control Unit

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Experimental Study on Thermal Analysis of Steering Control ECU Structure for Electric Vehicles (전기자동차용 조향장치 제어 ECU 구조의 열해석에 관한 실험적 연구)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.113-119
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    • 2015
  • The technical development of electric vehicles has been actively proceeding because of the reduction of oil resources and need for eco-friendly vehicle technology. In particular, an electronic control unit is an important element in the technology of electric vehicles due to the motor drive system. This paper concerns an experimental study on the thermal analysis of the steering control ECU structure for an electric vehicle. The ECU unit is designed for eight heat sinks for the thermal analysis of the ECU structure. The thermal analysis characteristics of the ECU structure are evaluated by the temperature distribution, heat flow, von Mises stress, total translation, and external surface temperature measurement of the ECU unit.

Retrofit of Analog Boiler Control Systems with Digital Control Systems in a Thermal Power Plant

  • Park, Doo-Yong;Byun, Seung-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1304-1308
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    • 2005
  • This paper presents the case that the existing analog control systems were retrofitted with digital DCS(Distributed Control System)s for boiler unit in thermal power plant. Replacement of existing worn-out or obsolete analog control systems has been considered. Replacement of existing analog control systems with another analog control systems has lots of difficulties in maintaining the systems due to being out of stock. Due to those difficulties, existing analog control systems have been retrofitted with digital DCSs in many industrial sites. KEPRI(Korea Electric Power Research Institute) accomplished the project that retrofitted analog control systems with the developed DCSs for boiler unit in middle-scale coal-fired thermal power plant. The benefits of an upgrade to digital control include a increase of reliability due to system redundancy, ease of modifying the control logic and the parameters of function block, ease of maintenance due to available spare parts, improvement of information display, ease of modifying MMI(Man Machine Interface) displays, a increase in system availability, and improvement of control performance. This paper describes how to use the parameters of existing analog controllers, the implementation of digital PID controller, control system configuration for boiler unit in thermal power plant, some boiler control loops, control result during commissioning, and the comparison of boiler characteristic test data after retrofitting with the existing test data.

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Thermal Vacuum Test of the Phase Change Material Thermal Control Unit Loaded on the Satellite Flight Model and Thermal Model Correlation with Test Results (위성에 탑재된 상변화물질 열제어장치 비행모델의 열진공시험 및 이를 통한 열해석 모델 보정)

  • Cho, Yeon;Kim, Taig Young;Seo, Joung-Ki;Jang, Tae Seong;Park, Hong-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.10
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    • pp.729-737
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    • 2022
  • Melting and icing process of the PCMTCU(Phase Change Material Thermal Control Unit) installed on the NEXTSat-2, which is scheduled to be launched in the second half, was investigated through the results of satellite-level TVT(Thermal Vacuum Test). As a result of the test, it was confirmed that the latent heat of PCM contributes to the temperature stabilization of the heating components. The thermal model for numerical analysis of the PCMTCU was correlated to acquire a reasonable degree of accuracy using the collected temperature measurements during TVT. The periodic temperature variation of the PCMTCU in normal on-orbit operation was predicted with the correlated thermal model, and the quantitative contribution of the PCM on the thermal energy management was evaluated with the liquid fraction. It will receive flight telemetry from the NEXTSat-2 after the launch, and complete the space verification of the PCMTCU.

An Experimental Measurement on Transient Thermal Response in a PI-Controlled VAV System

  • Kim, Seo-Young;Moon, Jeong-Woo;Kim, Won-Nyun
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.1
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    • pp.10-16
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    • 2003
  • The present study performs an experimental measurement on transient thermal response of an air-conditioned space by a variable air volume (VAV) system with a PI(pro-portional-integral) control logic. A thermal chamber with a PI controlled VAV unit is constructed to verify the previously suggested stratified multi-zone model. The effects of thermal parameters and control parameters such as supply air temperature and PI control factor are investigated by implementing the thermal chamber test. The experimental results obtained show that transient behavior of the air-conditioned space-temperature is in good accordance with the simulation results of the stratified thermal model.

Heater Design of a Cooling Unit for a Satellite Electro-Optical Payload using a Thermal Analysis (열해석을 이용한 위성 광학탑재체 냉각 장치의 히터설계)

  • Kim, Hui-Kyung;Chang, Su-Young;Choi, Seok-Weon
    • Aerospace Engineering and Technology
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    • v.10 no.2
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    • pp.20-28
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    • 2011
  • The electro-optical payload of a low-earth orbit satellite is thermally decoupled with the bus, which supports a payload for a mission operation. The payload has a cooling unit of FPA(Focal Plane Assembly) which has a thermal behavior increasing its temperature instantly during an operation in order to dissipate a waste heat into the space. The FPA cooling unit should include a radiator and heatpipes with a sufficient performance in worst hot condition, and a heater design to maintain its temperature above a minimum allowable temperature in the worst cold condition. In this paper, we analyzed the thermal requirements and the heater design constraints from the thermal analysis results for the current thermal design of the FPA cooling unit and the design elements of the better heater design were found.

Optimal Flow Control of Ceiling Type Indoor Unit by PIV Measurements (PIV 유동 계측을 통한 천장형 실내기의 최적 제어 설계)

  • Sung, Jae-Yong;An, Kwang-Hyup;Lee, Gi-Seop;Choi, Ho-Seon;Lee, In-Seop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.8
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    • pp.1042-1050
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    • 2003
  • A heating flow discharged from a 4-way ceiling type indoor unit has been investigated to determine the design parameters for the optimal flow control. The flow was measured by a PIV(particle image velocimetry) system and an experimental model of 1/10 scale with a transparent room was devised by satisfying the Archimedes number. This similarity is generally used in cases where the forced convection has similar magnitude of the natural convection. To optimize the heating flow, several vane angles and vane control algorithms of cross and right angle controls were considered. Regarding the vane angle, experimental results show that 30$^{\circ}$is an optimal angle to avoid re-suction flows without significant increase in flow noise. Temperature distribution measured in the environmental chamber ensures the increased thermal comfort when compared to the case, 60$^{\circ}$angle. At the optimal angle, applying open/close control gives rise to more uniform distribution of the heating flow than without control. Especially, the cross-control seems to be satisfactory for thermal comfort.

Design of Optimal Vane Control for Ceiling Type Indoor Unit by PIV measurements (천장형 실내기의 기류 가시화를 통한 최적 제어 설계)

  • Sung Jaeyong;An Kwang Hyup;Lee Gi Seop;Choi Ho Seon;Park Seung-Chul;Lee In-Seop
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.533-536
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    • 2002
  • A heating flow discharged from a 4-way ceiling type indoor unit has been investigated using a PIV(particle image velocimetry) system For the PIV measurements, an experimental model of 1/10 scale with a transparent room was devised by satisfying the Archimedes number, which is generally used in case that the forced convection has the similar magnitude as the natural convection. To optimize the heating flow, several vane angles and vane control algorithms of cross and right angle controls were considered. Regarding the vane angle, the experimental results show that it should be less than $30^{\circ}$ to avoid re-suction flows which decrease the performance of the air-conditioner. At the vane angle of $30^{\circ}$, applying open/close control gives nae to more uniform distribution of the heating flow than without control. Especially, the cross-control seems to be satisfactory for the thermal comfort.

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A Study on the Thermal Behaviro of Machine Tool Spindle System (공작기계 주축계 열적거동에 관한 연구)

  • 김종관
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.28-34
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    • 1999
  • According to the development of tool material and the improvement of machinability of cutting material like aluminium alloy, the higher spindle speed is needed. However, the higher speed causes the heat generation of bearings, the deformation of spindle unit parts, and the rotational accuracy of spindle to be worse. Therefore, it is essential to analyze and control the heat generation and the thermal behavior of spindle unit in order to have higher speed and better rotational accuracy. This paper shows the analogy between the analyzation of heat generation and thermal behavior of high speed spindle system by finite element method and the test results of actual temperature rise through running test, and shows the necessity of cooling the spindle and inner ring side of bearings for the thermal balance of high speed spindle system.

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Fuzzy control of drum level of boiler in thermal power plant (화력발전소 보일러 드럼 수위 퍼지 제어)

  • 변승현;박두용;김은기
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.195-198
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    • 1996
  • The control objective of drum level of boiler in thermal power plant is to maintain drum level at constant setpoint regardless of disturbance such as main steam flow. The initial response of the drum level loop process is in a direction opposite to the final response. The drum level loop shows inverse response when the power is changed abruptly. We adopt fuzzy controller using knowledge base considering system dynamics for controlling drum level. Finally, the simulation result using the digital simulator for boiler system in Seoul Power Plant Unit 4 shows the validity of fuzzy controller.

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