• 제목/요약/키워드: Test Machine

검색결과 3,081건 처리시간 0.045초

원호보간시험에 의한 수치제어 공작기계의 운동오차원인 진단에 관한 연구 (Identification of motion error sources in NC machine tools by a circular interpolation test)

  • 홍성욱;신영재;이후상
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.126-137
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    • 1993
  • This paper presents an efficient method for the identification of motion error sources in NC machine tools by making use of the circular interpolation test, which is often used in estimating the motion accuracy of NC machine tools. Mathematical formulae are described for motion errors due to various kinds of error sources. Two identification formulae are proposed: one is based on the frequency analysis and the other is formulated with the weithted residual method. Motion error signal is classified into two patterns, mean errors(mean of CW and CCW test signals from mean errors). The sources of the mean errors are identified by using the frequency analysis technique and the sources of the deviation errors by the weighted residual formulaltion. A menu driven, user oriented, computer program is written to realize the full steps of the proposed identificationprocedure. Then, the identification method is applied to two NC machine tools.

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Evaluation of direct tensile strength for ultra-high-performance concrete using machine learning algorithms

  • Sanghee Kim;Woo-Young Lim
    • Computers and Concrete
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    • 제34권3호
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    • pp.367-378
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    • 2024
  • This study evaluates the direct tensile strength of ultra-high-performance concrete (UHPC) using tests. A total of 45 dogbone-shaped specimens are tested, with the test variables being the fiber volume fraction and notch length. The test results showed that the material properties of UHPC were largely dependent on the fiber volume fraction and compressive strength. When steel fibers with more than 1% fiber volume fraction are mixed in the manufacturing of UHPC, the tensile strength can be more than twice that of plain UHPC. In addition, the incorporation of steel fibers enabled the significant improvement of the initial cracking strength. However, the effect of the notch length on the tensile behavior was insignificant. An assessment of the direct tensile strength is conducted using machine-learning algorithms (ML). For evaluation of the direct tensile strength of UHPC using ML, a total of 98 test data, including 53 data from other research works and 45 data from this experimental program, were collected. In total, 67 data with a 70% confidence interval on a normal distribution curve were selected, with 47 data among 67 used for ML training and 20 data used for ML testing. As a result, the machine-learning algorithm with a steel fiber volume fraction predicted that the tensile strength has an average of 0.98 and the lowest values of regression evaluation metrics among analytical and ML-based models. It is considered that an ML-based model can help to predict a more accurate tensile strength of UHPC.

공작기계 원점 열변형오차의 모델링 및 보상제어 (Modeling and Compensatory Control of Thermal Error for the Machine Orgin of Machine Tools)

  • 정성종
    • 한국생산제조학회지
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    • 제8권4호
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    • pp.19-28
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    • 1999
  • In order to control thermal deformation of the machine origin of machine tools a empirical model and a compensation system have been developed, Prior to empirical modeling the volumetric error considering shape errors and joint errors of slides is formulated through the homogeneous transformation matrix (HTM) and kinematic chain. Simulation results of the HTM method show that the thermal error of the machine origin is more critical than position-dependent errors. In order to make a stable and effective software error compensation system the GMDH (Group Method of Data Handling) models are constructed to estimate the thermal deformation of the machine origin by measuring deformation data and temperature data. A test bar and gap sensors are used to measure the deformation data. In order to compensate the estimated error the work origin shift method is developed by implementing a digital I/O interface board between a CNC controller and an IBM PC. The method shifts the work origin as much as the amounts which are calculated by the pre-established thermal error model. The experiment results for a vertical machining center show that the thermal deformation of the machine origin is reduced within $\pm$5$mu extrm{m}$.

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비닐하우스 내 태양초 생산을 위한 고추 자동 교반장치 개발 (Development of the Red Pepper Auto-tedding Machine for the Production of Taeyangcho in Greenhouse)

  • 하유신;김기동;남상헌;손철민;구건효;이기명;황부원;김진현
    • Journal of Biosystems Engineering
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    • 제36권6호
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    • pp.453-460
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    • 2011
  • This study was carried out to test a red pepper tedding factors which is needed for design and development of an auto-tedding machine and a performance. According to this test, the results can be summarized as follows: The results of the tedding factors test according to shape of rotary blade, which is the 0.4 to 0.5 mm brush type, was found to be the most appropriate. As a result of tedding ratio which includes brush diameters, driving velocities and rotation velocities, there was generally no significance difference, but the red pepper tedding efficiency was found to be 39.7%. The moisture drying rate of red pepper was found to be 0.9 %w.b./h in prototype auto-tedding machine and 0.4 %w.b./h in traditional practice. The drying time was found to be 3 days in prototype auto-tedding machine and the traditional practice was 6 days. The average variable coefficient of the red pepper moisture content was found to be 16.8% in prototype auto-tedding machine in comparing with the traditional practice of 35.0%. This test showed a difference around two times, and this difference was evaluated to be the reason for irregular drying and different drying times.

자동변속기 클러치 디스크 마찰특성의 실험적 분석 (Experimental Analysis of an Automatic Transmission Clutch Disk Friction Characteristics)

  • 정규홍;박동훈;나두현
    • 드라이브 ㆍ 컨트롤
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    • 제15권3호
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    • pp.14-20
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    • 2018
  • Wet clutches in an automatic transmission enable the transmission of the engine power by the frictional torque experienced and noted between disk and plates. Since the clutch frictional torque considerably affects the shift quality of an automatic transmission as well as the durability of the machinery, its friction characteristics must be carefully examined to meet the design requirements. The SAE No. 2 friction test machine is a well-known standard to evaluate mainly the friction characteristics of plate clutches along with the required automatic transmission fluids. This paper reviews the experimental analysis of the wet clutch friction characteristics by using the exclusively developed clutch test machine which is capable of controlling the clutch test procedure, in accordance with the applicable test standard and processing of the experimental data automatically. As the clutch test machine is designed for the accommodation of dual clutches which is applied to the real transmission, it can evaluate not only the clutch friction characteristics, but also an actuation performance of a measured clutch piston. In respect to friction characteristics involving dynamic friction coefficients, the energy absorbed in a clutch disk and the recorded temperatures of clutch plates during braking actions and procedures are also investigated. Additionally, the change of friction coefficients by the use of the repeated clutch application is also observed with the endurance test functions of an accurately calibrated and dedicated clutch test machine.

보석용 다이아몬드의 연마가공 (A Study on the Polishing Machining of Diamond for Jewelry)

  • 김우순;김동현
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.127-132
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    • 2006
  • The present study deals with polishing machining of diamond for jewelry using developed automatic polishing machine that can cut diamond to have 58 facets in a brilliant cutting which has been hardly achieved by a conventional manually operating polishing machine. Upon the 3-dimensional Sarin M/C test and analysis on the machined diamond by the developed automatic polishing machine its proportion and finishing turned out to be better than the machined diamond by the conventional manually operating polishing machine.

충격시험장치 고속유압 속도발생기 해석 및 설계 (Simulation and Design of High-Speed Hydraulic Velocity Generator in Shock Test Machine)

  • 김태형;설창원;김윤재;양명석;이규섭
    • 대한기계학회논문집A
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    • 제38권6호
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    • pp.663-668
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    • 2014
  • 기계 및 전자 장비들은 다양한 분야에 여러 형태로 사용되고 있어 충격과 같은 외부 환경에 노출되어 있다. 장비들의 내충격 특성을 평가하기 위해 충격시험장치가 사용되고 있으며, 과도한 응력의 발생에 의한 영구 변형이나 파손, 높은 가속도에 의한 장비 내부 부품의 파손 및 기능정지 등에 대한 평가가 이루어 진다. 이러한 충격시험장치에 있어서 물체를 고속으로 움직이게 하여 물체간의 충격을 유발할 수 있는 속도발생기가 필요하다. 본 연구에서는 유공압을 이용하여 물체를 고속으로 움직일 수 있게 하는 속도발생기를 개념적으로 설계하고, AMESim을 이용한 해석모델을 통하여 발생 속도를 예측하였다. 해석 결과는 축소 제작된 속도발생기의 시험 결과와 비교하여 검증하였으며, 해석 결과를 이용하여 목표 속도에 적합한 속도발생기를 설계하였다.

Incremental Model-based Test Suite Reduction with Formal Concept Analysis

  • Ng, Pin;Fung, Richard Y.K.;Kong, Ray W.M.
    • Journal of Information Processing Systems
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    • 제6권2호
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    • pp.197-208
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    • 2010
  • Test scenarios can be derived based on some system models for requirements validation purposes. Model-based test suite reduction aims to provide a smaller set of test scenarios which can preserve the original test coverage with respect to some testing criteria. We are proposing to apply Formal Concept Analysis (FCA) in analyzing the association between a set of test scenarios and a set of transitions specified in a state machine model. By utilizing the properties of concept lattice, we are able to determine incrementally a minimal set of test scenarios with adequate test coverage.

기계윤활 운동면의 작동상태 진단을 위한 마멸분 해석 (Analysis of Wear Debris for Machine Condition Diagnosis of the Lubricated Moving Surface)

  • 서영백;박흥식;전태옥
    • 대한기계학회논문집A
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    • 제21권5호
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    • pp.835-841
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    • 1997
  • Microscopic examination of the morphology of wear debris is an accepted method for machine condition and fault diagnosis. However wear particle analysis has not been widely accepted in industry because it is dependent on expert interpretation of particle morphology and subjective assessment criteria. This paper was undertaken to analyze the morphology of wear debris for machine condition diagnosis of the lubricated moving surfaces by image processing and analysis. The lubricating wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in paraffine series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties in current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

고속 HMC 이송계의 운동특성 평가 및 운동오차 예측 (Performance Assessment and Contouring Error Prediction of High Speed HMC)

  • 최헌종;허남환;강은구;이석우;홍원표
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.375-381
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    • 2004
  • Recently, the evolution in production techniques (e.g. high-speed milling) and the complex shapes involved in modem production design has been increasingly popular. The key to the achievement is a drastic improvement of the dynamic behavior of the machine tool axes used in production machinery. The more complex these tool paths the higher the speed and acceleration requirements. But it is very difficult to reach the target for high speed machine tool because of the limitations of servo system and motion control system. However the direct drive design of machine tool axes, which is based on linear motors and which recently appeared on the market, is a viable candidate to meet the ever increasing demands, because of these advantages such as no backlash, less friction, more mechanical simplicity and very higher acceleration and velocity comparing to the traditional system. This paper focused on the performance tests of the high speed horizontal machine tool based on linear motor. Especially, dynamic characteristics were investigated through circular test and circular form machining test is carried out considering many important parameter. Therefore these several experiments is used to be evaluated the model for prediction of circular motion error and circular machined error.

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