• 제목/요약/키워드: Table of Orthogonal Arrays

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점진성형에서 표면거칠기에 영향을 미치는 공정 변수 (Effective Process Parameters on Surface Roughness in Incremental Sheet Metal Forming)

  • 이상윤;이경부;강재관
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.66-72
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    • 2014
  • Incremental forming is a relatively novel sheet forming process, in which parts can be formed without the use of dedicated dies. In this paper, the influence of the process parameters (tool diameter, step size, feed rate, existence of a die, forming methods, and kinds of tool path) on surface roughness in the case in which parts are processed by incremental forming was discussed. Al 1050 material is used in the experiments. A table of orthogonal arrays is used to design the experiments and the ANOVA method is employed to statistically analyze the results. The obtained results show that the process parameters of tool diameter, step size, and the existence of a die have a significant effect on the surface roughness, whereas the feed rate, forming methods and kinds of tool path are insignificant.

산업 디자인에 있어서 직교배열표 적용에 따른 기초치수 적정치 산출에 관한 연구 (A Study on Selection of Optimal Basic Dimensions by Utilization of Orthogonal Array Table in Industrial Design)

  • 홍성수;이재환
    • 디자인학연구
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    • 제16권3호
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    • pp.183-190
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    • 2003
  • 산업디자인에서 디자인 대상에 대한 철저한 분석과 이해는 필수적인 선행요건이다. 그러나 디자인 프로세스에서 이러한 고려사항을 모두 충족시키고 우수한 제품을 디자인하기 위한 가이드가 되는 데이터를 얻기란 쉬운 일이 아니다. 이에 본 연구에서는 직교배열표를 이용하여 신뢰도를 높일 수 있는 산업디자인 기초모델을 제안한다. 특히 실험을 간편화하고 결과치의 유효성을 높이고자 하는 직교배열표 본래의 목적은 산업디자인 프로세스에서 충분히 달성함과 동시에, 디자인 프로세스의 동시화로 디자인 요소의 비정량적 데이터를 정량화하고 그에 대한 상호작용에 대해서 알아보았다. 이 방법은 또한 산업디자인에서 고려사항을 도출할 수 있는 방법을 제시함으로써 디자이너들이 제품개발에 있어서 더 완성도가 높은 제품을 개발할 수 있고, 데이터를 실증해 보임으로써 정확한 판단을 내리는데 도움을 줄 수 있다.

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실험계획법의 전산화에 관한 연구 (III) (Studies on the Computerization of Design of Experiments (III))

  • 정수일
    • 산업경영시스템학회지
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    • 제16권28호
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    • pp.103-107
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    • 1993
  • This paper studies computer programming for the analysis of data obtained by experiments using Orthogonal Arrays. The following items are considered in the computer programming : * significant digits in the computation of Sum of Squares, Mean Squares and Variance Ratios * containing the necessary F-distribution values in the program. * matching the rules of KS A 0021 and 3251 in the digit treatments etc. The running results of ANOVA Table and Pooled ANOVA Table of a fictitious example is added with the parts of a program. It should be mentioned that the main purpose of this paper is in the arousing of the discussion about significant digits concept in the computer programming for various kinds of Statistical Methods.

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음각 점진성형에서 치수정밀도에 영향을 미치는 형상 파라미터 분석 (Analysis of Shaping Parameters Influencing on Dimensional Accuracy in Single Point Incremental Sheet Metal Forming)

  • 강재관;강한수;정종윤
    • 산업경영시스템학회지
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    • 제39권4호
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    • pp.90-96
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    • 2016
  • Incremental sheet forming (ISF) is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. Compared to conventional sheet forming processes, ISF is of a clear advantage in manufacturing small batch or customized parts. ISF needs die-less machine alone, while conventional sheet forming requires highly expensive facilities like dies, molds, and presses. This equipment takes long time to get preparation for manufacturing. However, ISF does not need the full facilities nor much cost and time. Because of the facts, ISF is continuously being used for small batch or prototyping manufacturing in current industries. However, spring-back induced in the process of incremental forming becomes a critical drawback on precision manufacturing. Since sheet metal, being a raw material for ISF, has property to resilience, spring-back would come in the case. It is the research objective to investigate how geometrical shaping parameters make effect on shape dimensional errors. In order to analyze the spring-back occurred in the process, this study experimented on Al 1015 material in the ISF. The statistical tool employed experimental design with factors. The table of orthogonal arrays of $L_8(2^7)$ are used to design the experiments and ANOVA method are employed to statistically analyze the collected data. The results of the analysis from this study shows that the type of shape and the slope of bottom are the significant, whereas the shape size, the shape height, and the side angle are not significant factors on dimensional errors. More error incurred on the pyramid than on the circular type in the experiments. The sloped bottom showed higher errors than the flat one.

실험계획법을 이용한 마이크로 스테이지 설계에 관한 연구 (A Study on Design of Micro Stage using Design of Experiment)

  • 예상돈;정재훈;이재광;민병현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1394-1397
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    • 2005
  • The object of this study was to design of micro stage, which is one of the equipments embodied in ultra precision positioning mechanism. Design factors for micro stage were decided a roundness of hinge, a thickness of hinge, a thickness of stage, a length of arms and a clearance of division. To obtain the $1^{st}$ natural frequency and equivalent stresses, FEM simulation was performed using the table of orthogonal arrays and Taguchi method was used to determine the optimal design parameters. As results of this study, the size of 1st natural frequency and equivalent stresses on micro stage was influenced significantly by a thickness of hinge and a length of arm.

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다구찌법을 이용한 송풍팬 사출공정인자 설계 (Design of Injection Molding Process Factors Blower Fan using the Taguchi Method)

  • 김경환;최종연
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.92-97
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    • 2012
  • Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameter and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced the shrinkage of injection molded part.

배기소음기의 음향해석 및 설계시스템 개발 (Development of an Analysis and Design System of Exhaust Mufflers)

  • 황원걸;이유엽;김기세;홍석기;박동철;정승균
    • 한국자동차공학회논문집
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    • 제11권4호
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    • pp.204-210
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    • 2003
  • A PC-based analysis and design system of exhaust muffler is described. It makes use of software packages such as Sysnoise and STAR-CD to calculate transmission loss(TL) and back pressure. The system is applied to redesign a main muffler of passenger car to improve its performance. The effects of design parameters on acoustic and pressure loss characteristics are examined. Taguchi method Is used to determine optimal combination of parameters which affects muffler performances such as TL and back pressure. Three models are chosen and compared in laboratory bench test and engine dynamometer test to prove their performances.

선호의식데이타에 의한 교통수단선택 모델의 특성 (The Characteristics of Mode Choice Model by Stated Preference Data)

  • 이진우
    • 대한교통학회지
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    • 제13권4호
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    • pp.31-45
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    • 1995
  • In recent year, especially in the mode choice analysis, it has been perceived that the importance of individual performance data using stated preference(SP) experiments as well as revealed preference data . Since SP experiments present respondent with various hypothetical alternatives, which are produced by a combination of a number of different attribute levels, and ask them to indicate a preference, it is possible to analyze travel behavior under a situation of potential environment change such as proposed alternative mode of transportation. The basic problems, however, remains that SP are not consistent with the actual travel behaviors and the research reports for stability of mode choice model using SP data has not been sufficient. Under this background, this study is to examine the characteristics of mode choice model using the SP data by the following items. $\circled1$ Analysis of factors affecting the mode choice behavior by the variance analysis of orthogonal-arrays-table $\circled2$ The reliability of SP data by transfer intention data $\circled3$ The stability of SP responses obtained from repetitive question by the comparison of model coefficient specified by each repetitive data. $\circled4$ The stability of ranking data in mode choice model For the analysis, we assumed subway operations in the Gwang-Ju , and set up a choice-set of hypothetical options based on Experimental Design Method.

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Slot 구조를 이용한 920MHz 소형 RFID 리더 안테나 다구찌설계 연구 (The design of a 920MHz compact RFID reader antenna of slot structure using the Taguchi's Method)

  • 권소현;고재형;김형석
    • 한국정보통신설비학회:학술대회논문집
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    • 한국정보통신설비학회 2009년도 정보통신설비 학술대회
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    • pp.289-292
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    • 2009
  • In this paper, an optimum design center frequency proposes portable RFID reader antenna that is 920MHz frequency using the Taguchi's Method. Proposed antenna is cut corner of opposite angle and it's structure that have slots in four sides microstrip patch of a perfect square shape. This slot structure can miniaturize microstrip patch antenna and confirmed through an experiment that size of antenna about 18% decreases than structure that slot does not exist. Because compact antenna that have structure of slot changes according to complex design variables, analysis and experimental design for minimization of experiment number of times are required for optimum antenna design. In this research, designed antenna that have optimum structure when introduce and designs table of orthogonal arrays of the Taguchi's Method been experimental design that can minimize analysis and experiment number of times, achieve responsiveness analysis of main elements and analyzes the effect and minimizes design repeat with analysis result. Presented experiment result about antenna special quality that permittivity is 4.4 and manufactures to board of Epoxy 3.2T.

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태양열 이용 냉난방 공조시스템 중 전열교환기의 최적운전조건에 관한 연구 (Research on the Optimal Operating Condition of a Total Heat Exchanger in Solar Air-Conditioning System)

  • 김광호;최광환;금종수;김보철;김동규
    • 태양에너지
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    • 제19권4호
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    • pp.55-62
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    • 1999
  • This study was performed to find out the influence of experimental factors on dehumidification performance and furthermore to suggest an optimal combination of factors of a total heat exchanger in a solar air conditioning system. The experimental apparatus was set up in a climate-controlled chamber where the temperature and humidity was maintained constant. In order to find out the contribution ratio of factors on dehumidification performance, the table of orthogonal arrays $L_8(2^7)$ was used. According to the results, the most influential factor on dehumidification performance was the concentration of LiCl(Lithium Chloride) solution. The next influential factors were the temperature of LiCl solution and the air flow rate. The packed layer height, packed material, and flow rate of LiCl solution had no influence on the dehumidification performance under these experimental conditions. Through the three level experiments of $L_{27}(3^{13})$, it was found that the optimal combination was $A_2B_0G_2$(concentration of solution 30 wt%, temperature of solution $15^{\circ}C$, air flow rate $253m^3/h$).

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