• Title/Summary/Keyword: Surface Error Compensation

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Compensatory cylindricity control of the C.N.C. turing process (컴퓨터 수치제어 선반에서의 진원통도 보상제어)

  • 강민식;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.694-704
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    • 1988
  • A recursive parameter estimation scheme utilizing the variance perturbation method is applied to the workpiece deflection model during CNC turning process, in order to improve the cylindricity of slender workpiece. It features that it is based on exponentially weighted recursive least squares method with post-process measurement of finish surfaces at two locations and it does not require a priori knowledge on the time varying deflection model parameter. The measurements of finish surfaces by using two proximity sensors mounted face to face enable one to identify the straightness, guide-way, run-out eccentricity errors. Preliminary cutting tests show that the straightness error of the finish surface due to workpiece deflection during cutting is most dominant. Identifying the errors and recursive updating the parameter, the off-line control is carried out to compensate the workpiece deflection error, through single pass cutting. Experimental results show that the proposed method is superior to the conventional multi-pass cutting and the direct compensation control in cutting accuracy and efficiency.

Design and fabrication of a 300A class general-purpose current sensor (300A급 일반 산업용 전류센서의 설계 및 제작)

  • Park, Ju-Gyeong;Cha, Guee-Soo;Ku, Myung-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.6
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    • pp.1-8
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    • 2016
  • Current sensors are used widely in the fields of current control, monitoring, and measuring. They have become more popular with the increasing demand for smart grids in a power network, generation of renewable energy, electric cars, and hybrid cars. Although open loop Hall effect current sensors have merits, such as low cost, small size, and weight, they have low accuracy. This paper describes the design and fabrication of a 300A open loop current sensor that has high accuracy and temperature performance. The core of the current sensor was calculated numerically and the signal conditioning circuits were designed using circuit analysis software. The characteristics of the manufactured open loop current sensor of 300 A class was measured at currents up to 300 A. According to the test of the current sensor, the accuracy error and linearity error were 0.75% and 0.19%, respectively. When the temperature compensation was carried out with the relevant circuit, the temperature coefficients were less than $0.012%/^{\circ}C$ at temperatures between $-25^{\circ}C$ and $85^{\circ}C$.

Low-speed Impact Localization on a Stiffened Composite Structure Using Reference Data Method (기준신호 데이터를 이용한 보강된 복합재 구조물에서의 저속 충격위치 탐색)

  • Kim, Yoon-Young;Kim, Jin-Hyuk;Park, Yurim;Shrestha, Pratik;Kwon, Hee-Jung;Kim, Chun-Gon
    • Composites Research
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    • v.29 no.1
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    • pp.1-6
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    • 2016
  • Low-speed impact was localized on a stiffened composite structure, using 4 FBG sensors with 100 kHz-sampling rate interrogator and devised localization algorithm. The composite specimen consists of a main spar and several stringers, and the overall size of the specimen's surface is about $0.8{\times}1.2m$. Pre-stored reference data for 247 grid locations and 36 stiffener locations are gathered and used as comparison target for a random impact signal. The proposed algorithm uses the normalized cross-correlation method to compare the similarities of the two signals; the correlation results for each sensor's signal are multiplied by others, enabling mutual compensation. 20 verification points were successfully localized with a maximum error of 43.4 mm and an average error of 17.0 mm. For the same experimental setup, the performance of the proposed method is evaluated by reducing the number of sensors. It is revealed that the mutual compensation between the sensors is most effective in the case of a two sensor combination. For the sensor combination of FBG #1 and #2, the maximum localization error was 42.5 mm, with average error of 17.4 mm.

Laser Scanning Technology for Ultrasonic Horn Location Compensation to Modify Nano-size Grain (나노계면 형성을 위한 초음파 진동자 위치보정을 위한 레이저 스캐닝 기술)

  • Kim, Kyugnhan;Lee, Jaehoon;Kim, Hyunse;Park, Jongkweon;Yoon, Kwangho
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.12
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    • pp.1121-1126
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    • 2014
  • To compensate location error of ultrasonic horn, the laser scanning system based on the galvanometer scanner is developed. It consists of the 3-Axis linear stage and the 2-Axis galvanometer scanner. To measure surface shape of three-dimensional free form surface, the dynamic focusing unit is adopted, which can maintain consistent focal plane. With combining the linear stage and the galvanometer scanner, the scanning area is enlarged. The scanning CAD system is developed by stage motion teaching and NURBS method. The laser scanning system is tested by marking experiment with the semi-cylindrical sample. Scanning accuracy is investigated by measured laser marked line width with various scanning speed.

Precise Control for Servo Systems Using Sliding Mode Observer and Controller (슬라이딩 모드 관측기와 제어기를 이용한 서보시스템의 정밀제어)

  • Han, Seong-Ik;Gong, Jun-Hui;Sin, Dae-Wang;Kim, Jong-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.154-162
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    • 2002
  • The effect of nonlinear friction in the low velocity is dominant in precise controlled mechanisms and it is difficult to model. This paper is concerned with the compensation for friction using the variable structure system approach as nonmodel based method. The problem of chattering in the sliding mode controller is suppressed by the implementation of the boundary layer concept. And the estimation for friction using sliding mode observer makes the upper bound of matched uncertainty reduced. Accordingly, the effect of chattering can be more suppressed. And the sliding surface is constructed by adding an integral component to the switching function that is made by using error dynamics. This sliding surface guarantees the good tracking performance. Experimental results for a XY table system show that the proposed method has a good performance especially in the low velocity.

Numerical Investigation of Frictional Effects and Compensation of Frictional Effects in Split Hopkinson Pressure Bar (SHPB) Test (수치해석을 이용한 SHPB 시험의 마찰영향 분석과 보정에 대한 연구)

  • Cha, Sung-Hoon;Shin, Hyun-Ho;Kim, Jong-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.511-518
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    • 2010
  • The split Hopkinson pressure bar (SHPB) has been widely used to determine the mechanical properties of materials at high loading rates. However, to ensure test reliability, the source of measurement error must be identified and eliminated. During the experiment, specimens were placed between the incident and the transmit bar. Contact friction between the test bars and specimen may cause errors. In this study, numerical experiments were carried out to investigate the effect of friction on the test results. In the SHPB test, the stress measured by the transmitted bar is assumed to be the flow stress of the test specimen. However, performing numerical experiments, it was shown that the stress measured by the transmit bar is axial stress components. When the contact surface is frictionless, the flow stress and axial stress of the specimen are approximately equal. On the other hand, when the contact surface is not frictionless, the flow stress and axial stress are no longer equal. The effect of friction on the difference between the flow stress and axial stress was investigated.

A feasibility modeling of potential dam site for hydroelectricity based on ASTGTM DEM data (ASTGTM 전지구 DEM 기반의 수력발전댐 적지분석 사전모델링)

  • Jang, Wonjin;Lee, Yonggwan;Kim, Seongjoon
    • Journal of Korea Water Resources Association
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    • v.53 no.7
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    • pp.545-555
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    • 2020
  • A feasibility modeling for potential hydroelectric dam site selection was suggested using 1 sec ASTGTM (ASTER Global Digital Elevation Model) and Terra/Aqua MODIS (Moderate Resolution Imaging Spectroradiometer) derived land use (MCD12Q1) data. The modeling includes DEM pre-processing of peak, sink, and flat, river network generation, watershed delineation and segmentation, terrain analysis of stream cross section and reservoir storage, and estimation of submerged area for compensation. The modeling algorithms were developed using Python and as an open source GIS. When a user-defined stream point is selected, the model evaluates potential hydroelectric head, reservoir surface area and storage capacity curve, watershed time of concentration from DEM, and compensation area from land use data. The model was tested for 4 locations of already constructed Buhang, BohyunMountain, Sungdeok, and Yeongju dams. The modeling results obtained maximum possible heads of 37.0, 67.0, 73.0, 42.0 m, surface areas of 1.81, 2.4, 2.8, 8.8 ㎢, storages of 35.9, 68.0, 91.3, 168.3×106 ㎥ respectively. BohyunMountain and Sungdeok show validity but in case of Buhang and Yeongju dams have maximum head errors. These errors came from the stream generation error due to ASTGTM. So, wrong dam watershed boundary limit the head. This study showed a possibility to estimate potential hydroelectric dam sites before field investigation especially for overseas project.

A Study on the Analysis of the Error in Photometric Stereo Method Caused by the General-purpose Lighting Environment (測光立體視法에서 범용조명원에 기인한 오차 해석에 관한 연구)

  • Kim, Tae-Eun;Chang, Tae-Gyu;Choi, Jong-Soo
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.31B no.11
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    • pp.53-62
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    • 1994
  • This paper presents a new approach of analyzing errors resulting from nonideal general-purpose lighting environment when the Photometric Stereo Method (PSM) is applied to estimate the surface-orientation of a three-dimensional object. The approach introduces the explicit modeling of the lighting environment including a circular-disk type irradiance object plane and the direct simulation of the error distribution with the model. The light source is modeled as a point source that has a certain amount of beam angle, and the luminance distribution on the irradiance plane is modeled as a Gaussian function with different deviation values. A simulation algorithm is devised to estimate the light source orientation computing the average luminance intensities obtained from the irradiance object planes positioned in three different orientations. The effect of the nonideal lighting model is directly reflected in such simulation, because of the analogy between the PSM and the proposed algorithm. With an instrumental tool designed to provide arbitrary orientations of the object plane at the origin of the coordinate system, experiment can be performed in a systematic way for the error analysis and compensation. Simulations are performed to find out the error distribution by widely varying the light model and the orientation set of the object plane. The simulation results are compared with those of the experiment performed in the same way as the simulation. It is confirmed from the experiment that a fair amount of errors is due to the erroneous effect of the general-purpose lighting environment.

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A Modified Delay and Doppler Profiler based ICI Canceling OFDM Receiver for Underwater Multi-path Doppler Channel

  • Catherine Akioya;Shiho Oshiro;Hiromasa Yamada;Tomohisa Wada
    • International Journal of Computer Science & Network Security
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    • v.23 no.7
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    • pp.1-8
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    • 2023
  • An Orthogonal Frequency Division Multiplexing (OFDM) based wireless communication system has drawn wide attention for its high transmission rate and high spectrum efficiency in not only radio but also Underwater Acoustic (UWA) applications. Because of the narrow sub-carrier spacing of OFDM, orthogonality between sub-carriers is easily affected by Doppler effect caused by the movement of transmitter or receiver. Previously, Doppler compensation signal processing algorithm for Desired propagation path was proposed. However, other Doppler shifts caused by delayed Undesired signal arriving from different directions cannot be perfectly compensated. Then Receiver Bit Error Rate (BER) is degraded by Inter-Carrier-Interference (ICI) caused in the case of Multi-path Doppler channel. To mitigate the ICI effect, a modified Delay and Doppler Profiler (mDDP), which estimates not only attenuation, relative delay and Doppler shift but also sampling clock shift of each multi-path component, is proposed. Based on the outputs of mDDP, an ICI canceling multi-tap equalizer is also proposed. Computer simulated performances of one-tap equalizer with the conventional Time domain linear interpolated Channel Transfer Function (CTF) estimator, multi-tap equalizer based on mDDP are compared. According to the simulation results, BER improvement has been observed. Especially, in the condition of 16QAM modulation, transmitting vessel speed of 6m/s, two-path multipath channel with direct path and ocean surface reflection path; more than one order of magnitude BER reduction has been observed at CNR=30dB.

Model Identification for Control System Design of a Commercial 12-inch Rapid Thermal Processor (상업용 12인치 급속가열장치의 제어계 설계를 위한 모델인식)

  • Yun, Woohyun;Ji, Sang Hyun;Na, Byung-Cheol;Won, Wangyun;Lee, Kwang Soon
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.486-491
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    • 2008
  • This paper describes a model identification method that has been applied to a commercial 12-inch RTP (rapid thermal processing) equipment with an ultimate aim to develop a high-performance advanced controller. Seven thermocouples are attached on the wafer surface and twelve tungsten-halogen lamp groups are used to heat up the wafer. To obtain a MIMO balanced state space model, multiple SIMO (single-input multiple-output) identification with highorder ARX models have been conducted and the resulting models have been combined, transformed and reduced to a MIMO balanced state space model through a balanced truncation technique. The identification experiments were designed to minimize the wafer warpage and an output linearization block has been proposed for compensation of the nonlinearity from the radiation-dominant heat transfer. As a result from the identification at around 600, 700, and $800^{\circ}C$, respectively, it was found that $y=T(K)^2$ and the state dimension of 80-100 are most desirable. With this choice the root-mean-square value of the one-step-ahead temperature prediction error was found to be in the range of 0.125-0.135 K.