• Title/Summary/Keyword: Surface Coating Material

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Research on surface coating of a solar collector using thermal spray foaming methodology for low cost (저가형 용사피막형성법 이용 태양열 집열판 표면 처리에 관한 연구)

  • Kim, Bu-Ahn;Choi, Kwang-Hwan;Roh, Sang-Hoon
    • Journal of the Korean Solar Energy Society
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    • v.26 no.3
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    • pp.9-16
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    • 2006
  • A solar collector surface coated with a low emission material is still imported from other developed countries expensively. Thus it is very significant to develop a new coating method with a cheap alternative coating material instead of the imported high-cost collector surface. A thermal spray method was adopted to coat a cheap Titania on a copper plate. Generally, a new coating on the copper plate was conducted successfully by selecting a proper ratio of carbon and acetylene. By measuring an absorption rate of solar and heat emission rate, all the plate types gained a high absorption rate of 98% approximately, more or less, but all of the types still have a high emission. Finally it was clear that more research is needed to advance the coated-plate to subdue the high emission from the hot plate surface and the higher the Titania's proportion is, the lower the emission is on the surface.

A Study on the Surface Properties of Polymer Insulators for Improving Electrical Insulation Performance (전기 절연성능 향상을 위한 폴리머 애자의 표면 특성 연구)

  • Park, Yong Seob;Bae, Jae Sung;Hong, Byungyou;Lee, Jae Hyeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.1
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    • pp.63-67
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    • 2021
  • In this paper, we investigated the surface properties of polymer insulators to improve electrical insulation performance. First, after washing the polymer insulator in various ways, its contact angle was increased, thereby improving the hydrophobic properties and electrical insulation properties. In addition, TiO2 thin films, which have been used as a photocatalytic material and have been applied to the polymer insulator surface of to enhance the surface and electrical insulating properties. For the sputtering method, the contact angle after coating the TiO2 thin film increased with increasing RF power, but it was lower compared to that before coating, indicating that the hydrophobic properties of the surface were slightly deteriorated. Consequently, the electrical properties of the polymer-insulating material were maintained or improved after the TiO2 thin-film coating.

The Effects of Li-La-Ti-O Coating on the Properties of Li[Ni0.3Co0.4Mn0.3]O2 Cathode Material (Li[Ni0.3Co0.4Mn0.3]O2 양극물질의 Li-La-Ti-O코팅 효과)

  • Lee, Hye-Jin;Yun, Su-Hyun;Park, Bo-Gun;Ryu, Jea-Hyeok;Kim, Kwan-Su;Kim, Seuk-Buom;Park, Yong-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.10
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    • pp.890-896
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    • 2009
  • Li(Ni, Co, Mn)$O_2$ has been known as one of the most promising cathode materials for lithium secondary batteries. However, it has some problems to overcome for commercialization such as inferior rate capability and unstable thermal stability. In order to address these problems, surface modification of cathode materials by coating has been investigated. In the coating techniques, selection of coating material is a key factor of obtaining enhanced properties of cathode materials. In this work, we introduced solid electrolyte (Li-La-Ti-O) as a coating material on the surface of $Li[Ni_{0.3}Co_{0.4}Mn_{0.3}]O_2$ cathode. Specially, we focused on a rate performance of Li-La-Ti-O coated $Li[Ni_{0.3}Co_{0.4}Mn_{0.3}]O_2$ cathode. Both bare and Li-La-Ti-O 2 wt.% coated sample showed similar discharge capacity at 0.5C rate. However, as the increase of charge-discharge rate to 3C, the coated samples displayed better discharge capacity and cyclic performance than those of bare sample.

An Investigation on the Mechanical Behaviors of Lubricant and Coating to Improve the Drawability of Non-heat Treated Steels (열처리 생략강의 인발특성 향상을 위한 윤활제와 피막제의 기계적 거동 고찰)

  • Lee, Sang-Jun;Yoo, Ui-Kyung;Lee, Young-Seog;Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.62-67
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    • 2008
  • In this research, we developed a pilot wire-drawing machine as well as wire end-pointing roller. Using these machines, we performed a pilot wire-drawing test at different coating material and lubricant when the reduction ratio is 10 %. To inversely compute the friction coefficient between the coating layer of wire and the surface of die for a specific lubricant, we carried out a series of three dimensional finite element analysis. Results show that the drawing force is varied with the coating material of wire at the same reduction ratio and lubricant. It is noted that the frictional coefficient in drawing is dependent on the coupled property of coating material and lubricant, indicating the best coating material for a given lubricant.

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A research on Postprocess Finishing Method of The Rapid Prototyping Parts (쾌적조형 부품의 후처리 방안에 관한 연구)

  • 양화준;김성준;장태식;이일엽;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.83-86
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    • 1997
  • Even as many methods and technologies have been introduced on data generation, parts orientation and layer slicing to acquire the rapid prototyping(RP) parts that have useful surface to satisfy customers' needs such as stylingldesign verification directionlindirect tooling directly from the RP machine, these trials continue to suffer from the surface roughness due to the build characteristics of RP technology. A new postprocess finishing method is suggested in this paper to overcome the surface roughness problem on the surface of the RP parts. To prevent deterioration of dimensional accuracy from the conventional grinding-only, and coating-grinding methods, 4-step surface finishing process is applied. To satisfy the various requirements from the RP oriented industrial f elds, effective procedure, coating material, grmd~ng tools and methods are employed.

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Development of Surface Treatment for Hydrophobic Property on Aluminum Surface (알루미늄의 발수 표면처리 기술 개발)

  • Byun, Eun-Yeon;Lee, Seung-Hun;Kim, Jong-Kuk;Kim, Yang-Do;Kim, Do-Geun
    • Journal of the Korean institute of surface engineering
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    • v.45 no.4
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    • pp.151-154
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    • 2012
  • A hydrophobic surface has been fabricated on aluminum by two-step surface treatment processes consisting of structure modification and surface coating. Nature inspired micro nano scale structures were artificially created on the aluminum surface by a blasting and Ar ion beam etching. And a hydrophobic thin film was coated by a trimethylsilane ($(CH_3)_3SiH$) plasma deposition to minimize the surface energy of the micro nano structure surface. The contact angle of micro nano structured aluminum surface with the trimethylsilane coating was $123^{\circ}$ (surface energy: 9.05 $mJ/m^2$), but the contact angle of only trimethylsilane coated sample without the micro nano surface structure was $92^{\circ}$ (surface energy: 99.15 $mJ/m^2$). In the hydrophobic treatment of aluminum surface, a trimethylsilane coated sample having the micro nano structure was more effective than only trimethylsilane coated sample without the micro nano structure.

METALLIC COATING PROTECTION ON DIELECTROMAGNETS PREPARED FROM MIXTURE OF HARD MAGNETIC POWDERS

  • Slusarek, Barbara;Wasenczuk, Andrzej
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.687-689
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    • 1995
  • Our team works on mixture of hard magnetic materials. As hard magnetic material we used mixture of powders: melt-spun ribbon Nd-Fe-B, ferrite and Alnico. Their different mixtures are basic material for dielectromagnets under our investigation. Main disadvantage of dielectromagnets with Nd-Fe-B alloy powder as a component is a low corrosion resistance. Protection against corrosion is covering dielectromagnets with metallic or organic coating film. The coating film protects dielectromagnets from free particles on the surface and low resistance for mechanical stresses too. The surface of dielectromagnets prepared from mixture of powders if formed by metallic particles - powder of Nd-Fe-B and Alnico, particles of oxide - powder of ferrite and particles of resin - bonding materials. Team work on technology of laying the metallic coating on dielectromagnets prepared from mixture of mentioned powders. Papers show the results of initial investigation on metallic coating technology. It shows influence of type and used technology of the metallic coating film on magnetic properties of dielectromagnets.

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Characterization of a Functional Coating Film Synthesized on the Ceramic Substrate for Electrical Insulator Application according to Coating Method

  • Shan, Bowen;Kang, Hyunil;Choi, Wonseok;Kim, Jung Hyun
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.3
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    • pp.148-150
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    • 2017
  • For the improvement of the anti-fouling features of porcelain electrical insulators, in this study, the surface of an insulator was coated with a functional material to expand the insulator's self-cleanness. The anti-fouling and mechanical features of the functional film coating of ceramic substrates made from components like an electrical insulator were analyzed. The coating methods that were used were spray coating, dip coating, and fabric coating. Following the coating, the contact angle of the coated surface was measured, revealing that the spray coating method offered the lowest angle ($13.7^{\circ}$) and a strong hydrophilic feature. The anti-fouling analysis showed that the anti-fouling features improved as the contact angle decreased. The mechanical properties - hardness and adhesion - were both excellent at 9H and 5B, respectively, regardless of the coating method that was used.

Functional Surface Coating Technologies of Steel Industry

  • Choi, Chang-Hoon;Park, Sung-Ho;Kim, Jong-Sang
    • Corrosion Science and Technology
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    • v.9 no.6
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    • pp.270-275
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    • 2010
  • Technical issues of steel industry change along with other industrial progresses. Traditionally, steel protection from corrosion environment was the major issue and galvanic metal coatings were mainly used to extend the lifetime of steel products. Nowadays, requirements for steel have become more diversified. More various surface and material properties are required from different field of applications. Naturally, functional surface coating has become one of the most studied areas in steel industry. For functional surface coating, various process technologies and coating products are investigated. In this article, recent trends of functional coating technologies and products are introduced with brief technical descriptions of representative coating products.

Novel Phenol Resin Carbonizing Method for Carbon Interlayer Coating between Reinforcing Fiber and Matrix in Fiber Reinforced Ceramic Composite (페놀수지 탄화 코팅법을 이용한 섬유강화 복합재료 계면 형성에 관한 연구)

  • Kim, Se-Young;Woo, Sang-Kuk;Han, In-Sub
    • Journal of the Korean Ceramic Society
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    • v.46 no.3
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    • pp.301-305
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    • 2009
  • The novel carbon coating process for interlayer of fiber reinforced ceramic composites between fiber and matrix was performed by carbonizing phenolic resin solution that coated on fiber surface in $N_2$ atmosphere at $600^{\circ}C$ to improve the strength and fracture toughness of CMC(ceramic matrix composite). 160 nm carbon layer was coated on fiber surface with 5 vol% of phenolic resin solution. Since the process temperature ($600^{\circ}C$) is lower than chemical vapor deposition($900{\sim}1000^{\circ}C$), the strength and toughness could be preserved. Furthermore the coating thickness uniformity was improved to 8% of deviation along the stacking sequence. Therefore, prevention from fiber degradation during coating process and controlling coating thickness uniformity along the preform depth were achieved by coating with phenolic resin carbonizing method.