• Title/Summary/Keyword: Surface Coating Material

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The mold form coating material research for the exposure concrete surface control (노출콘크리트 표면처리를 위한 거푸집 코팅재료 연구)

  • Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.5
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    • pp.137-143
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    • 2010
  • This research is a comparative analysis of the surface gloss of concrete depending on the coating material added to the cast, and includes analyses of the surface gloss of specimens made of cement mortar, with and without the addition of superplasticizer. In terms of coating material, the 7th material, which is part of a liquid packaging material, was shown to have the highest gloss, and was followed by the 3rd material, which uses transparent film. As the level of gloss is shown to vary depending on the material used for the coating film, it can be interpreted that the surface gloss can differ depending on surface particles and chemical composition factors. To make a concrete surface smooth, it is more effective to use a coating material with impermeability and a highly dense surface.

The Effects of Surface Coating Material for Aluminum Form on Surface Quality of the Concrete (알루미늄 거푸집 표면코팅재가 콘크리트 표면품질에 미치는 영향)

  • Han, Cheon-Goo;Park, Jae-Soon
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.57-64
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    • 2010
  • This study is to analyze the effects of aluminum form surface coating material on surface quality of concrete. When observing the surface quality of concrete affected by the change of aluminum form surface coating material, in general, as the number of use of the coating material increased, the surface quality of concrete decreased and good surface quality was shown in plywood (hereinafter PW). For epoxy (hereinafter EP) resin, when applying form remover, good surface quality was shown. For the surface roughness of concrete by the application form oil of form remover and the number of use of the coating material, as the number of use increased, highest surface roughness value was shown which meant the leveling was bad, but the surface roughness value in EP and PW was the lowest. Just for EP, when applying form remover, surface roughness value was low. For the number of void for concrete by the application of form remover and the number of use of the coating material, In general, the number of void which was generated when applying form oil the remover decreased.

Quality Changes in Concrete According to the Number of Use of Aluminum Form Surface Coating Material (알루미늄 거푸집 표면코팅재의 전용횟수에 따른 콘크리트의 품질변화)

  • Lee, Il-Sun;Park, Byung-Kwan;Baek, Dae-Hyun;Park, Jae-Soon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.123-126
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    • 2009
  • This study is analyzed the effects of the number of use of aluminum form surface coating material on surface quality of concrete. The results can be summarized as follows. Surface roughness showed larger values with increase in the number of use. Values were larger in UP and AL compared to PE. While found to have bad influence on concrete surface quality, PA and W showed most excellent values for roughness. The number of surface pores increased with increasing number of use, and the number of pores on concrete surface was reduced by applying a remover. In terms of type of surface coating material, PA and W showed smallest number of pores in comparison to PE. In order to comprehensively improve surface quality of concrete, parallel use of PA coating material and remover is deemed most appropriate.

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Detergency Performance Evaluation of Organic Adherent Pollutant by Modified Silicate-Based Antifouling Coating Material (변성 실리케이트계 방오성 코팅재의 유기성 피착 오염물질 세정성능 평가)

  • Chae, Woo-Byung;Seong, Dong-Yun;Kim, Cheun-Soo;Seo, Sang-Kyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.275-278
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    • 2012
  • This study try to finding the self-detergency performance of adherent pollutant on the mortar surface by using the developed silicate based antifouling coating material. Developed coating material coated on the surface of mortar test piece and after 30 minutes, over layed already coated mortar surface. After 7 days, the surface is polluted with crayons and oily magic marker. After 24 hours, contaminated area was wiped out the water. From the result of self-detergency performance test, it is concluded the developed material could be used as a detergent the contaminated concrete surface.

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Variations in Tribological Characteristics of SM45C by PVD Coating and Thin Films (SM45C재의 PVD코팅과 필름에 의한 트라이볼러지 특성)

  • Shim, Hyun-Bo;Suh, Chang-Min;Kim, Jong-Hyoung;Suh, Min-Soo
    • Journal of Ocean Engineering and Technology
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    • v.32 no.6
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    • pp.502-510
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    • 2018
  • In order to accumulate data to lower the friction coefficient of a press mold, tribological tests were performed before and after coating SM45C with a PVC/PO film and plasma coating (CrN, concept). The ultrasonic nanocrystal surface modification (UNSM)-treated material had a nano-size surface texture, high surface hardness, and large and deep compressive residual stress formation. Even when the load was doubled, the small amount of abrasion, small weight of the abrasion, and width and depth of the abrasion did not increase as much as those of untreated materials. A comparison of the weight change before and after the tribological test with the CrN and the concept coating material and that of the untreated material showed that the wear loss of the concept coating material and P-UNSM treated material (that is, the UNSM treated material treated with the concept coating) showed a tendency to decrease by approximately 55-75%. Concept 100N had a lower friction coefficient of about 0.6, and P-UNSM-30-100N showed almost the same curve as concept 100N and had a low coefficient of friction of about 0.6. The concept multilayer coating had a thickness of $5.32{\mu}m$. In the beginning, the coefficient of friction decreased because of the plasma coating, but it started to increase from about 250-300 s. After about 350 s, the coefficient of friction tended to approach the friction coefficient of the SM45C base metal. The SGV-280F film-attached test specimen was slightly pushed back and forth, but the SM45C base material was not exposed due to abrasion. The friction coefficient was 0.22, which was the lowest, and the tribological property was the best in this study.

Evaluation of Mechanical Properties of Ceramic Coating Layers with Nano-sized Silicon Oxides on a Steel Sheet

  • Baik, Youl;Kang, Bo K.;Choi, Yong;Yang, So E.;Lee, Jong J.;Kim, Byung D.
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.85-85
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    • 2013
  • A ceramic coating material with nano-sized silicon oxide on AISI 4340 steel for a thermal conductor at a high temperature was analyzed to find an optimum coating process. Average surface roughness of the coating layers prepared by dipping process was about $5.26{\mu}m$. Potassium silicate addition as a binder of the coating material tended to improve its hardness. A pencil scratch hardness testing showed that a loading more than 800 g made fragments of the coating layer.

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A Study on Field Applicability Evaluation of the Hydrophobic - Low Viscosity Surface Treatment Material for Pavement Preventive Maintenance (소수성 특성을 이용한 저점도 AP 표면처리재의 현장 적용성 연구)

  • Choi, Jun Seong
    • International Journal of Highway Engineering
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    • v.16 no.1
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    • pp.31-39
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    • 2014
  • PURPOSES : Surface treatment material for pavement preventive maintenance should be inspected field applicability. This study(Part II) aimed to checkup coating characteristics and performance analysis using lab and field tests. The hydrophobic - low viscosity filling material for pavement preventive maintenance is presented in Part I, which is a series of companion study. METHODS : Relative comparison between general asphalt mixtures and surface treatment asphalt mixtures are analyzed and measured for the field application such as indirect tensile strength ratio(TSR), abrasion resistance, crack propagation resistance, temperature resistance, coating thickness, permeability resistance and skid resistance in terms of british pendulum number(BPN). RESULTS : It is found that TSR, crack propagation resistance and permeability resistance is increased as against uncoated asphalt specimen. Abrasion resistance and temperature resistance is secured from the initial coating thickness point of view, which is about 0.2~0.3mm. Skid resistance on the surface treatment pavement is satisfied with the BPN criteria of national highway because of exposed aggregate and crack sill induced pavement deterioration and damage cracks. CONCLUSIONS : The hydrophobic - low viscosity surface treatment material for pavement preventive maintenance is validated on field applicability evaluation based on quantitative analysis of coating thickness and performance analysis using lab and field tests.

Effects of coating material and cutting parameters on the surface roughness and cutting forces in dry turning of AISI 52100 steel

  • Keblouti, Ouahid;Boulanouar, Lakhdar;Azizi, Mohamed Walid;Yallese, Mohamed Athmane
    • Structural Engineering and Mechanics
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    • v.61 no.4
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    • pp.519-526
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    • 2017
  • In the present paper, the effects of cutting parameters and coating material on the performances of cutting tools in turning of AISI 52100 steel are discussed experimentally. A comparative study was carried out between uncoated and coated (with TiCN-TiN coating layer) cermet tools. The substrate composition and the geometry of the inserts compared were the same. A mathematical model was developed based on the Response Surface Methodology (RSM). ANOVA method was used to quantify the effect of cutting parameters on the machining surface quality and the cutting forces. The results show that feed rate has the most effect on surface quality. However, cutting depth has the significant effect on the cutting force components. The effect of coating layers on the surface quality was also studied. A lower surface roughness was observed when using PVD (TiCN-TiN) coated insert. A second order regression model was developed and a good accuracy was obtained with correlation coefficients in the range of 95% to 97%.

Cause of Surface voids in Concrete Attached to an Aluminum Form, and Measures for Prevention

  • Noh, Sang-Kyun;Lee, Seung-Hoon;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.5
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    • pp.457-464
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    • 2013
  • Traditionally, the material used for the form in reinforced concrete construction has been wood or steel. But recently, aluminum forms have been widely used in wall structures such as apartment buildings. Aluminum is light, easy to handle, and economically advantageous, but the hydrogen gas created due to its reaction with the alkali component in concrete gives rise to air pockets on the concrete's surface, and deteriorates the surface's finishability. In this research, to determine the influence of aluminum material on concrete, the cement paste W/C and its chemical reactivity in alkali and acid solution were analyzed. As a prevention plan, the influence of the number of applications of calcium hydroxide and various surface coating materials was analyzed. Through the analysis, it was found that the surface voids on the aluminum form are the result of the reaction of hydrogen gas with an alkali such as $Ca(OH)_2$. This can be prevented by the surface treatment of $Ca(OH)_2$, separating material and coating material. However, poor surface form and damages to the form are expected to cause quality degradation because of the aluminum-concrete interaction. Therefore, thorough surface treatment, rather than the type of separating material or coating material, is considered the most important target of management.

Characteristic of DLC Thin Film Fabricated by FVAS Method on Tungsten Carbide (초경합금에 FVAS로 코팅한 DLC 박막의 특성)

  • Cheon, Min-Woo;Park, Yong-Pil;Kim, Tae-Gon;Lee, Ho-Shik
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.10
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    • pp.812-816
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    • 2011
  • An optical lens is usually produced in the manner of high temperature compression molding with tungsten carbide alloy molding cores, it is necessary to develop and study technology for super-precision processing of molding cores and coating the core surface. As main methods used in surface improvement technologies using thin film, DLC present high hardness, chemical stability, and outstanding durability of abrasion to be extensively applied in various industrial fields. In this study, the effect of DLC coating of a thin film by means of the FVAS (filtered vacuum arc source) analyzed the characteristics of thin film. Surface roughness before and after DLC coating was measured and the result showed that the surface roughness was improved after coating as compared to before coating. In conclusion, it was observed that DLC coating of the ultra hard alloy core surface for molding had an effect on improving the surface roughness and shape of the core surface. It is considered that this will have an effect on improving abrasion resistance and the service life of the core surface.