• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.5
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• pp.64-69
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• 2010

This study is the machining of fuel supply pipe used in large vessels. The fuel supply pipe of large vessels have effects to reduce engine exhaust because of common rail system and show excellent fuel efficiency so it is in the limelight as a vessel engine of next generation. At present, the shape of fuel supply pipe of common rail used for huge two-stroke & low-speed vessels is like a peanut hole so the second machining is necessary after the first machining. There is high error rate for machining and the materials waste caused by machining error is serious. Also, in this time the request for increasing the length of fuel supply pipe is suggested in the world market, it's judged that current methods will show higher error rate for machining. Therefore, the purpose of this study is to improve the machining process used originally. For that, the system controlling the process was developed as well as surface roughness and straightness which are evaluation items of fuel supply pipe were measured so that improved process can be observed in real time.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.180-188
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• 1994

Error assessment and evaluation for machine for machine tool slides have been considered as essential tools for improving accuracy. In this paper, a computer aided measurement technique is proposed using photo pin diodes of quadrant type and laser source. In thedeveloped system, three photo diodes are mounted on a sensor mounting table, and the sensored signal is processed by specially designed signal conditioner to give fine resolution with minimum noise. A micro computer inputs the processed signal, and the geometric errors of five degree of freedoms are successfully evaluated. Pitch, roll, yaw, vertical and horizontal straightness errors are thus assessed simultaneously for a machine tool slide. Calibration techniques such as optics calibration, photo diode calibration are proposed and implemented, giving precise calibration for the measurement system. The developed system has been applied to a practical machine tool slide, and has been found as one of efficient and precise technique for machine tool slide.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.1
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• pp.74-79
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• 2011

Alignment systems with multi-axis motions are applied to determine vertical arrangement of multilayer assembly such as LCD, PDP, and MLCC. This study reports the development of XY${\theta}$ alignment stage which is designed as thin-type structure and parallel actuations. The thin-type parallel XY${\theta}$ alignment stage is maintained below $1{\mu}m$ in repeatability error. The squareness and straightness also allow precise motion for the alignment by the developed stage. The measured error is ${\pm}6.25{\mu}m$ in the alignment experiment by the vision system on the parallel XY${\theta}$ alignment stage.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.5
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• pp.423-430
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• 2014

In this study, the five-DOF motion at ultra-precision linear stage under static and dynamic conditions are evaluated through the extending application of ISO 230-2. As the performance factors, the bi-directional accuracy and repeatability of the five-DOF motion are quantitatively evaluated with the measurement uncertainties which are determined using the standard uncertainty of equipment used in experiment. The motion under static condition are analyzed using geometric errors. The five geometric errors except the linear displacement error are measured using optimal measurement system which is designed to enhance the standard uncertainty of geometric errors. In addition, the motion under dynamic conditions are analyzed with respect to the conditions with different feed rate of the stage. The experimental results shows that the feed rate of stage has a significant effect on straightness motions.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.12
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• pp.3115-3123
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• 1993

This paper presents a real-time correction method of the movemont errors of a translatory precision machine axis. This method is a null-balances technique in which two plane mirrors are used to generate an interferometric fringe pattern utilizing the optical principles of TwymanGreen interferometry. One mirror is fixed on a reference frame, while the other is placed on the machine axis being supported by three piezoelectric actuators. From the fringe pattern, one translatory and two rotational error components of the machine axis are simultaneously detected by using CCD camera vision and image processing techniques. These errors are then independently suppressed by activating the peizoelectric actuators by real-time feedback control while the machine axis is moving. Experimental results demonstrate that a machine axis can be controlled with movement errors less than 10 nm in vertical straightness, 0.1 arcsec in pitch, and 0.06 arcsec in roll for 50mm travel by adopting the real-time correction method.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.528-535
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• 2002

In order to achieve high precision machine tools, the research for performance enhancement of feed drive systems is required. Development of the high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. Stick-slip friction has a great influence on the contouring accuracy of CNC machine tools. In this paper table levitation system has been developed for the stick-slip in a feed drive systems. And also, the driving position is set near the center of the main slideway. From the results, it is confirmed that yaw error and straightness can be improved.

• Proceedings of the Korean Nuclear Society Conference
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• 2004.10a
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• pp.1353-1354
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• 2004

It was estimated by an analysis method thai the inner shell of HANARO reactor will be deformed due to pressure, loads, creep and growth during reactor operation. To confirm the analysis validity and safe operation of reactor, we developed tools to remotely measure the straightness of the inner shell located 12m below the pool top. The performance and the accuracy of the measurement tools have been verified through tests using a dummy inner shell and steel straight edge. The accuracy of the measurement shows very good results with a maximum error of 0.06mm by steel straight edge. The technical experiences described in this paper will be a good reference not only for the operation and maintenance of HANARO but also for the next performance of the measurement in the future.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.466-469
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• 1995

This paper presents a design and performance of the 6 D.O.F linear motion table with a magnetic bearing suspension. The linear positioning of the table with a 150mm stroke is driven by a brushless DC Linear motor and the other attitudes of the stage are controlled by the analog PD controller with magnetic bearing actuators. Each magnetic bearing unit which consists of 3 electromagnets, 3 capacitance probes and 3 backup bearings affords controlled forces by detecting the air gap between the probes and guideways. An integral type capacitance probe amplifier is equipped on the upper plate of the table so that the probe line to the probe amplifier can be shorter therefore the problems due to the stray capacitance and noise can be reduced. Form the pitch-yaw errormeasured by the autocollimator, the vertical and horizont straightness errors of the table are derived that they are maintained below 1.mu. m over 100mm stroke. The positioning accuracy of the linear motion is maintained below 2 .mu. m and the repeatability error is below 1 .mu. m

• Journal of Digital Convergence
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• v.13 no.10
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• pp.319-325
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• 2015

We proposed the blocking channel to reduce the performance decrease using the low correlation with cyclic delay scheme in LED-ID system. LED-ID is based on the visible light to transmit the data. However, It is occurred the block channel by structure or environment of indoor for light of straightness. LED-ID system is degraded the performance by the block channel as loss of data, and burst error. To solve the block channel, the proposed system is overcome the burst error by low correlation among data, which is able to obtain the maximize time diversity gain to improve the performance of BER by cyclic delay scheme. The BER performance is evaluated by computer simulation according to channel parameter. The simulation results shows that proposed system gives much better performance than conventional system and constant cyclic delay scheme system.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.8
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• pp.1029-1034
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• 2010

In this paper, we present the roundness profile and run-out error measurement for a rotating shaft. The devices for measuring the roundness require a precision rotation table which is used as a reference to obtain the circular profile. Therefore, the roundness measuring system is expensive and requires precision manufacturing. The two-point method for succession measurement has been used to obtain a linear profile or used in straightness measurement using two displacement measuring devices. In this paper, the method is used for measuring the circular profile of a rotating shaft. A method to remove the vibration of the shaft, i.e., the run-out, is used, and the original circular profile is obtained from the measured raw data that excludes the run-out error of the rotating shaft. This method will be useful for obtaining the precise circular profile without using a precision reference circular artifact.