• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.250-253
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• 2007

It is known that fine straightness of micro-wire can be obtained by removing residual stress induced during the manufacturing processes. Generally, residual stress is removed or minimized through several drawing processes with heat treatment. In this study, the residual stress at each straightening process is calculated and monitored by finite element analyses and the main reason of stress change is investigated.

• International Journal of Aeronautical and Space Sciences
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• v.17 no.1
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• pp.109-119
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• 2016

When manufactured parts undergo large deformations during the manufacturing process, the global specifications of a part based on the concept of tolerance zone defined in the ISO 1101 standard [1] enable one to control the part's global defects. However, the extent of this tolerance zone is too large when the objective is to minimize local defects, such as hollows and bumps. Therefore, it is necessary to address local defects and global defects separately. This paper refers to the ISO 10579 standard [2] for flexible parts, which enables us to define a stressed state in order to measure the part by straightening it to simulate its position in the mechanism. The originality of this approach is that the straightening operation is performed numerically by calculating the displacement of a cloud of points. The results lead to a quantification of the global defects through various simple models and enable us to extract local defects. The outcome is an acceptable tolerance solution. The procedure is first developed for the simple example of a steel bar with a rectangular cross section, then applied to an industrial case involving a complex 3D surface of a turbine blade. The specification is described through ISO standards both in the free state and in the straightened state.

• 한국정보디스플레이학회:학술대회논문집
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• 2003.07a
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• pp.207-212
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• 2003

The field emission and luminescent properties of carbon nanotubes (CNTs) that were straightened out by argon ion irradiation were investigated. Argon ion irradiation permanently straightened out both as-grown and screen-printed CNTs in the presence of a strong electric field. The straightening process enhanced the emission properties of CNT films by showing a decrease in turn-on field, an increase in total emission current, and a stable emission. Furthermore, the number of emission sites was confirmed to increase by observing the luminescent properties of CNT films after the straightening. The mechanism involved in the straightening of the CNTs is proposed and the enhancement in field emission is discussed in detail.

• Journal of the Korea Concrete Institute
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• v.25 no.1
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• pp.53-61
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• 2013

A new deformation of reinforcing bar in coils was proposed to improve a machinability of straightening process, which has crescent-shaped transverse ribs with an inclination angle of 50 degrees, a crest width of $0.15d_b$, and a flank inclination of 55 degrees. The proposed deformation can increase contact area between a surface of re-bar and a groove of a roller during a straightening process and, therefore, it might reduce a damage of ribs, improve a final straightness, and enhance an efficiency of the straightening process. Splice tests were conducted to evaluate bond strengths of three types of re-bar in coils including the proposed re-bar, of which the inclination angles of transverse ribs were 50, 60, and 90 degrees, respectively. Test results show that the re-bars in coils have higher bond strengths than predicted strengths by equations of Orangun et al., ACI 408, and KCI by at least 10%. Correlation coefficients of bond strengths between a straight bar and re-bars in coils are 0.94 and more. Consequently, equations of the KCI code for determining development and splice lengths can be applied to the tested re-bars in coils.

• International Journal of Korean Welding Society
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• v.5 no.1
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• pp.44-52
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• 2005

The purpose of this study is to establish a design tool for the shrinkage margin of a deckhouse caused by welding and flame straightening. In order to do it, the effects of heat intensity and internal/external restraint condition on the shrinkage of the simple weldments were investigated, in order to identity the principal factors controlling shrinkage caused by welding process and flame straightening. Based on the results, predictive equations for longitudinal and transverse shrinkage at the welded structure were formulated as the function of heat intensity and in-plane rigidity. These equations were verified by comparing predicted results with the measured results at a panel structure of deckhouse.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.3
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• pp.62-68
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• 2000

In order to automate straightening process of deflected beams an adaptive three-point bending controller is studies which estimates and controls springback of beams under three-point bending. An analytical load-deflection model for three-point bending of beams with circular cross sections is derived nondimensionally. In spite of variation of material and process parameters this model can be applied to springback estimation by measuring real-time values of reactive load and deflection of the beam. A hydraulic punch stroke controller is designed to take real-time controls of the permanent deflection of the beam. The validity of the proposed system is verified through experiments.

• Journal of Welding and Joining
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• v.17 no.5
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• pp.55-60
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• 1999

In thin plate welding, welding deformation is deformation is produced in special form like buckling distortion, which is different from one in thick plate welding, large quantitatively, and has complicated form. Therefore, a particular countermeasure to prevent the welding deformation in manufacturing process is requested. Otherwise it takes more time to straighten the welding deformation than to fabricated a steel structure newly and in case of failing to straighten the welding deformation in beginning of the flame straightening process, even if the flame straitening is completed, the appearances is not good and sometimes eve refabrication is needed. To minimize these problems. In this present paper, the effects of the condition of support pin on out-of plane deformation produced by thin plate Butt welding in investigated through experiment and the countermeasure to prevent the welding deformation in suggested.

• Journal of the Society of Naval Architects of Korea
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• v.41 no.4
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• pp.85-91
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• 2004

The objective of the present paper is to develop an analysis method for the correction of welding deformation of stiffened plate by line heating. In this paper, the equivalent loading method, based on the inherent strain theory, was used to analyze the heat-straightening of a stiffened plate. Equivalent loads were obtained by integrating the inherent strains which were determined from the highest temperature and the degree of restraint. Finally, the obtained equivalent loads were imposed, as applied loads, on the elastic analysis for the prediction of correction of welding deformation in stiffened plate. The proposed method is expected as a basic study in heat-straightening analysis of welding deformation in large scale block.

• Proceedings of the KWS Conference
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• 2006.10a
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• pp.54-56
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• 2006

• Proceedings of the KWS Conference
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• 2005.11a
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• pp.44-46
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• 2005