• Journal of Advanced Marine Engineering and Technology
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• v.5 no.1
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• pp.20-27
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• 1981

The alignment of propulsion shaft systems by the fair curve method has been developed over the past twenty years and in recent years its basic problems have been almost solved. At the present time, studies on introducing actual conditions are being undertaken. In a fair curve alignment, its aim is to achieve a stable shaft system which will be relatively insensitive to misalignment or the influence of external factors such as thermal variations due to the sunshine, speed change, etc. The key point of fair curve alignment is the calculations of reactions in the straight support and reaction influence numbers. The present authors have developed those calculating method by the matrix method of the three-moment theorem. The fair curve alignment is based on the analysis of propulsion shaft system which is assumed as a continous beam on multiple support points. The propeller shaft is divided into several elements. For each element, the nodal point equation is derived by the three-moment theorem. Reaction of supporting points of straight shaft and reaction influence numbers are calculated by the matrix calculation of each nodal point equation. It has been found that results of calculation for the model shaft agree well with those of experiment which had been measured by the strain gauge method. Results of calculation for the actual propulsion shafting of the steam turbine had been compared also with those of Det norske Vertas.

• Journal of the Society of Naval Architects of Korea
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• v.52 no.1
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• pp.61-69
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• 2015

In the beginning of the 1990's, numerous shaft bearing damages, especially in aft stern tube bearing, were reported. The main reasons of bearing damages were estimated that hull deflections have been increased by more flexible hulls and propeller dynamic loads have not been considered in shaft alignment. After that time, studies to take into account hull deflections in shaft alignment have been actively carried out, but for the latter leave much to be desired. In this study, the effects of the propeller forces on the propeller shaft bearing have been investigated by estimating thrust eccentricity as reasonable as possible although some assumptions to simulate turning of ship were introduced. Three dimensional nominal wake to estimate thrust eccentricity have been calculated by using CFD analysis and model test in the towing tank. This study presents the procedure to estimate the propeller eccentric forces and their influence on the stern tube bearing for a container carrier. As a result, it has been found that the lateral propeller forces in turning condition should be considered in shaft alignment to prevent shaft bearing damages.

• Transactions of Materials Processing
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• v.18 no.2
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• pp.150-155
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• 2009

A shaft for laser printers has to be produced with high dimensional accuracy of a few micrometers. Most companies produce the shaft, therefore, by machining. These days, forging process is tried to be employed in manufacturing the shaft for productivity. In this study, the dimensional inaccuracy of straightness is studied and the underfill is not focused because the shaft shape is simple and the load capacity of press is sufficient. The straightness and concentricity of the shaft is important for the operation of a laser printer. Many design parameters such as preform shapes, tooling dimensions, forging load, and billet geometries may affect on the dimensional accuracy. In the forging process of shafts, a billet which is cut from wires is used. The billet, therefore, may be a little bit curved but not always straight. The elastic recovery is considered to cause the dimensional inaccuracy. Therefore, the effect of the forging load on the elastic recovery and straightness is investigated through the finite element analyses using DEFORM-3D and ABAQUS.

• Journal of Advanced Marine Engineering and Technology
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• v.2 no.1
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• pp.3-14
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• 1978

The authors have developed a calculating method of propeller shaft alignment by the finite element method. The propeller shaft is divided into finite elements which can be treated as uniform section bars. For each element, the nodal point equation is derived from the stiffness matrix, the external force vector and the section force vector. Then the overall nodal point equation is derived from the element nodal point equation. The deflection, offset, bending moment and shearing force of each nodal point are calculated from the overall nodal point equation by the digital computer. Reactions and deflections of supporting points of straight shaft are calculated and also the reaction influence number is derived. With the reaction influence number the optimum alignment condition that satisfies all conditions is calculated by the simplex method of linear programming. All results of calculation are compared with those of Det norske Veritas, which has developed a computor program based on the three-moment theorem of the strength of materials. The authors finite element method has shown good results and will be used effectively to design the propeller shaft alignment.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.6
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• pp.80-87
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• 1998

In this study, the effects of residual shaft bow and flexible bearings of a single disk rotor are investigated. The stiffness coefficients of a shaft with initial deflection are different from those of a straight shaft. The stiffness coefficients are calculated using Castigliano theorem considering initial deflections. The stiffness coefficients, which are obtained in this study, are in good agreement with FEM results. The speed which causes zero amplitude is shown to be the square root of the ratio of residual bow amplitude to unbalance eccentricity in the case of rigid bearings and isotropic flexible bearings, but not in anisotropic bearings.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.6
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• pp.172-178
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• 2004

Tungsten carbide microshaft can be used as various micro-tools for MEMS because it has high hardness and high rigidity. In this study, experiments are performed to produce tungsten carbide micro-shaft using electrochemical etching. H$_2$SO$_4$ solution is used as electrolyte because it can dissolve tungsten and cobalt simultaneously. Optimal electrolyte concentration and machining voltage satisfying uniform shape, good surface quality, and high MRR of workpiece are experimentally found. By controlling the various machining parameters, a straight micro-shaft with 5 ${\mu}{\textrm}{m}$ diameter, 3 mm length, and 0.2$^{\circ}$taper angle was obtained.

• Journal of the Korean Society of Mechanical Technology
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• v.20 no.6
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• pp.924-928
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• 2018

The objective of this study is to solve a problem that is occurred during the spline machining of tubular shaft yoke in both side IMS module. In order to simulate the problem, the movement direction of upper die was set as standard case and error case. The material of tubular shaft yoke was set to S20C as refer to the analysis library. The movement directions of upper die were separated with standard case and error case. The error case was set to simulate the problem in the spline machining of tubular shaft yoke. In order to solve the problem, the outer radius of upper die were modelled from 9.40mm to 9.44mm. The simulation results were analyzed and compared in terms of effective stress, metal flow line and folding phenomena characteristics. In case of the outer radius of upper die was 9.42mm, it was observed a relatively uniform effective stress distribution and had a straight metal flow line.

• Journal of the Society of Naval Architects of Korea
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• v.50 no.3
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• pp.138-144
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• 2013

New experimental devices and methods to measure shaft forces of ships are proposed in this paper. The strain gauge type six-component load cell was newly designed and installed to the end of the propeller shaft. The signals generated from the sensor in the propeller rotating are transferred to the new data amplifying and processing board on the shaft and the data is transmitted to the self-made wireless receiver. To find out the characteristics of shaft forces during port and starboard turning motions in sea trial, oblique and combined yaw maneuvering tests at straight, transient, maximum yaw rate, steady conditions were performed with the model ship installed the shaft forces measuring device using circular motion tester of Samsung Ship Model Basin. Characteristics of the measured shaft forces in model tests show quantitatively good agreement with the computed values obtained by the CFD programs using the measured wake data in oblique towing conditions. In the near future, It is hoped that the estimated shaft forces for a ship from this experimental method could be validated through comparison with directly measured values of a ship.

• Ocean Systems Engineering
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• v.11 no.4
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• pp.373-392
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• 2021

The present paper purposes a numerical evaluation of the Thai Long-Tail Boat propeller (TLTBP) performance by without and with propeller boss cap fins (PBCF) in full-scale operating straight shaft condition in the first. Next, those are applied to inclined shaft conditions. The actual TLTBP has defined an inclined shaft propeller including the high rotational speed, therefore vortex from the propeller boss and boss cap (hub vortex) have been generated very much. The PBCF designs are considered to weaken of vortex behind the propeller boss which makes the saving energy for the propulsion systems. The blade sections of PBCF developed from the original TLTBP blade shape. The integrative for the TLTBP and the PBCF is analyzed to increase the performance using computational fluid dynamics (CFD). The computational results of propeller performance are thoroughly compared between without and with PBCF. Moreover, the effects of each PBCF component are computed to influence the TLTBP performance. The fluid flows around the propeller blades, propeller boss, boss cap, and vortex have been investigated in terms of pressure distribution and wake-fields to verify the increasing efficiency of propulsion systems.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.06a
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• pp.47-54
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• 1995

Rotary forging process has many advantages such as compacting of machine, low price of facilities and good quality of products. The last presented was a technical report about rotary forging press in the 100-ton class, which has the only orbital motion limited to the forming of axisymmetric parts. In this paper, the newly developed rotary forging press is introduced. The maximum capacity of forming load is 280 ton and five locking motion, this is, orbital, straight pivot, spiral and two kinds of clover can be available. This machine consists of transmission, double eccentric bush, rocking shaft, die set and hydraulic unit. Especially, the supports of rocking shaft and double eccentric bush are so crucial that hydrostatic bearings are adopted. Finally, it is expected that the technical know-how obtained in this research can be applied to the manufacturing of the another machine with large capacity.