• Title/Summary/Keyword: Solid freeform fabrication

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Fabrication of Part and Its Evaluation Using Dual Laser in Solid Freeform Fabrication System (SFFS에서 듀얼 레이저를 이용한 부품 제작 및 평가)

  • Choi Jae-Won;Kim Dong-Soo;Doh Yang-Hoe;Lee Seok-Hee;Choi Kyung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.334-341
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    • 2006
  • A solid freeform fabrication (SFF) system using selective laser sintering (SLS) is currently recognized as a leading process and the SLS extends the applications to machinery and automobiles due to various employing materials. In order to fabricate a large part with SFF system, dual laser approach has been introduced. Since the building room is divided into two regions, each scan path for dual laser system is generated based on the single laser scan path. Scan paths for each laser have to be synchronized and consider mechanical strength against fracture at the interfaced region. This paper will address generation of single laser scan path which deals with special cases for unnecessary scan points and generation of dual laser scan path according to various divided regions to enhance mechanical strength. To evaluate the developed scan path method, the specimen will be fabricated and evaluated.

A Study of Dynamic Characteristics of Stacking and Transferring System for the Solid Freeform Fabrication System (임의형상가공시스템의 적층 및 이송장치 동특성연구)

  • 엄태준;주영철;민상현;김승우;공용해;천인국;방재철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.4
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    • pp.280-284
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    • 2002
  • This paper presents computer simulations of the stacking and transferring system for the fast freeform fabrication system. The stacking and transferring system is essential for the fast freeform fabrication system and its stable motion is very important for consistent stacking of the cut slices. The stacking and transferring system can be modeled as a pneumatic system. The system consists of air compressor, the control valve, and the cylinder. The governing parameters have been changed and the simulation results are shown to predict the time response of the system. The results show some parameters should be correctly tuned to obtain stable system response.

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The Control of SFFS in the Office Environments and It's Integration

  • Kim, Jung-Su;Lee, Min-Cheol;Lee, Won-Hee;Kim, Dong-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2164-2169
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    • 2005
  • SFFS(Solid Freeform Fabrication System) can quickly makes models and prototype parts from 3D computer-aided design (CAD) data. Three dimensional printing(3DP) is a kind of the solid freeform fabrication. The 3DP process slices the modeling data into the 50-200um along to z axis. And we pile the powder and make the manufactures. A manufacture is made by the SFFS has the precision of the 50um. Therefore the x-y table of SFFS to move a printhead must be the system that has a high speed and accuracy. So we proposed the SMCSPO algorithm for SFFS. The major contribution is the design of a robust observer for estimating the state and the perturbation of the timing belt system, which is combined with a robust controller. The control performance of the proposed algorithm is compared with PD control by the simulation and the experiment. The control algorithm of the SFFS is presented in the office environment. The system between control system and printhead for the SFFS is also integrated

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Development of Five Axis Laser Cutting System for the Tangent Cutting Solid Freeform Fabrication System (임의형상가공시스템을 위한 레이저 5축 경사절단기 및 궤적생성 알고리즘의 개발)

  • 주영철;엄태준;이차훈;공용해;천인국;김승우;방재철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.1
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    • pp.1-6
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    • 2003
  • A novel Solid Freeform Fabrication System, which makes prototype by cutting tapes at the boundary of object and accumulating the tapes, has been developed. In order to overcome the staircase shape at the surface of prototype, the laser beam is irradiated tangent to the surface. Five axis cutting system and the tangent cutting trajectory generation algorithm have been developed.

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A Study on the Fabrication of 3D Scaffolds Using the Solid Freeform Method (임의 형상 제작 기법을 이용한 3차원 세포지지체 제작에 관한 연구)

  • Choi, Do-Hyun;Kim, Hyun-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.44-51
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    • 2019
  • With the goal of tissue regeneration for organs damaged through an accident or a disease, research on tissue engineering has been conducted to produce 3-D scaffolds that can support the cells in the attachment and growth for the cell proliferation and differentiation. A scaffold requires a suitable pore size and porosity to increase the nutrient circulation or oxygen supply for the attachment and growth of cells. The existing production methods such as solvent-casting particulate leaching, phase separation, and fiber bonding have certain disadvantages. With these methods, it is difficult to obtain a free desired shape. In addition, certain pore sizes and interconnectivities among the pores may not be guaranteed. To solve these problems, this study has fabricated a scaffold with a 3-D shaped nose using Alginate, which is a natural polymer obtained through Fused Deposition Modeling (FDM), one of the CAD/CAM-based Solid Freeform Fabrication (SFF) methods.

Development of Biomimetic Scaffold for Tissue Engineering (조직공학을 위한 생체모사용 스캐폴드 개발)

  • Park, Su-A;Lee, Jun-Hee;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.44 no.2
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    • pp.106-111
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    • 2009
  • Tissue engineering is a research field for artificial substitutes to improve or replace biological functions. Scaffolds play a important role in tissue engineering. Scaffold porosity and pore size provide adequate space, nutrient transportation and cell penetration throughout the scaffold structure. Scaffold structure is directly related to fabrication methods. This review will introduce the current technique of 3D scaffold fabrication for tissue engineering. The conventional technique for scaffold fabrication includes salt leaching, gas foaming, fiber bonding, phase seperation, melt moulding, and freeze drying. These conventional scaffold fabrication has the limitations of cell penetration and interconnectivity. In this paper, we will present the solid freeform fabrication (SFF) such as stereolithography (SLA), selective laser sintering (SLS), and fused deposition modeling (FDM), and 3D printing (3DP).

A Development of STL-Interfaced Constant-Speed Path Controller

  • Kim, Seungwoo;Minkook Ko;Jaechul Bang
    • Proceedings of the IEEK Conference
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    • 2002.07c
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    • pp.2027-2030
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    • 2002
  • SFFS(Solid Freeform Fabrication System) is commercializing to rapid prototyping concept in world- wide some corporations including the U.S.A, have much technological problems yet and need new mode for agile solid freeform fabrication as well as prototyping. In this paper, we design an algorithm that the cutting path of laser beam, on the SFFS, is controlled with constant speed. The designed algorithm fer constant-speed path control is implemented and experimented in the CAFL$\^$VM/ (Computer Aided Fabrication of Lamination for Various Material) system, the new SffS which is developed in this paper. Finally, the ceramic, new material developed in this paper, cut and fabricated. The dimensional accuracy and mechanical stability of the 3D object is confirmed through the experiment, also.

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Agile Fabrication of a Sample by a Solid Freeform Fabrication System

  • Taijoon Um;Youngcheol Joo;Park, Sehyung;Sanghyun Min
    • Proceedings of the IEEK Conference
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    • 2002.07c
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    • pp.1740-1743
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    • 2002
  • This paper presents the basic concept of a Solid Freeform Fabrication System using a rapid prototyping procedure. The system can fabricate a ceramic model by laser cutting, accumulating, laminating and sintering of each slice. The system is mainly equipped with a laser apparatus, an x-y table, a material transfer system, and an electric oven. The system could fabricate a small object with smooth surface within comparatively short period of time. The system has also shown its effectiveness in terms of the direct application of the object without the secondary mechanical process. The fabricated sample could directly be applied and used to fairly wide practical areas.

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