• 제목/요약/키워드: Small diameter tool

검색결과 66건 처리시간 0.038초

열응력을 고려한 고무 오일시일 해석 (Coupled Thermal-Mechanical Analysis of Rubber Oil Seals)

  • 김청균;전인기
    • Tribology and Lubricants
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    • 제10권2호
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    • pp.39-42
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    • 1994
  • This paper deals with the distributions of the contact stress in oil seals. The distributions of the contact stress due to the temperature effects are analyzed for various values of the interference for a nitrile rubber seal. The calculated FEM results show that the relative maximum stresses occur at the contacting area against the shaft, the flex zone, and the contacting area of the garter spring grooves. Using the coupled temperature-stress FEM a nalysis, the contact force of a radial lip seal with and without the garter spring are studied as a function of shaft diameter. The calculated results of mechanical analysis show good correspondence with those of the coupled thermal-mechanical analysis method except small values of the interference. And the calculated results indicated that the thermal stresses only have a very minor influence on the deformed shape of the lip seal as the interference increases. But the coupled temperature-stress analysis will be very useful tool to predict the contact behaviors of rubber lip seals for small values of the interference.

CNC선반 C축 밀링가공에서 표면 거칠기에 미치는 절삭조건의 영향 (Effect of Cutting Conditions on Surface Roughness in CNC Lathe C-axis Milling Cutting)

  • 신국식
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.110-115
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    • 2012
  • For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

패턴드 그라운드 쉴드를 적용한 나선형 인덕터 특성 연구 (A Study on Characteristic of Spiral Inductor with Patterned Ground Shield)

  • 고재형;김형석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.272-273
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    • 2007
  • This paper presents the characteristic of rectangular and octagonal spiral inductor using PGS(Patterned Ground Shield). We investigated variation of inductance and Q-factor with changing of turn number at fixed width, spacing and inner diameter. We confirmed that characteristic of inductance and Q-factor be appled PGS in rectangular and octagonal types spiral inductor by EM simulation tool. Inductance decreased irrespective of structure but Q-factor increased. When PGS not exist, Q-factor of Inductor is analogous at classification frequency but, rectangular is a few larger then octagonal in small turn number. The other side, When PGS is inserted, we confirmed that octagonal lager then rectangular in many turn number. Q-factor is improved in case of octagonal structure and small turn number by PGS effect.

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초정밀 융합가공을 위한 주축이동식 자동선반의 구조해석에 관한 연구 (A Study on the Structural Analysis of the Spindle of Swiss Turn Type Lathe for Ultra Precision Convergence Machining)

  • 박명규;이봉구
    • 한국융합학회논문지
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    • 제9권5호
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    • pp.145-150
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    • 2018
  • 공작기계의 주축은 황삭 가공에서 부터 정삭가공에 이르는 다양한 작업들이 가능해야 하고, 정속운동 또는 회전 위치결정의 기능을 수행해야 되므로 주축설계에 고려해야 할 변수들이 많다. 주축이동식자동선반은 고정식자동선반에 비해 샤프트가 가늘고 긴 핀 들을 작업할 때 좋은 선반이다. 고정식 자동선반에 비해 외경가공의 밀도가 매우 높다. 주축 이송형 선반은 주로 소형 제품을 정밀가공 할 경우에 사용되므로 가공 정밀도가 높아야 한다. 최대 외경 가공 한계 치수는 Ø32, 내경가공 한계 치수는 Ø6까지 가공이 가능하게 제작되어야 한다. 본 연구에서는 주축이동식 자동선반에 사용되는 SCM440 소재의 정 동적특성을 이동식 선반에 적용하여 분석하였다. 주축의 정,동적 특성에 영향을 미치는 인자들을 고려하여 고속화 및 고정밀도를 갖는 최적설계기술이 확보하기 위하여 수치해석을 이용하여 분석하였다.

엔드밀을 이용한 알루미늄 측벽 형상의 고속가공 특성 (The Characteristics of High-Speed Machining of Aluminum Wall Using End-Mill)

  • 이우영;최성주;김흥배;손일복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.912-916
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    • 2000
  • The term ‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds, typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry fur the machining of light alloys, notably aluminium. In recent you, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter fur end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-walled part of light alloy like Al(thinkness about 0.1mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

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고속가공에서 박막 측벽(Thin wall) 파트 가공을 위한 연구 (A Study on the High-Speed Machining of Thin-wall Part)

  • 김흥배;이우영;최성주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.343-348
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    • 2000
  • The term‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds. typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent years, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end-mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameters for end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-wall part of light alloy like Al (thinkness about 0.3mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) and investigate various machining strategies to cut thin-wall part by experiment.

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무금형 점진 판재 성형에서 공구경로 최적화를 위한 성형한계에 관한 연구 (Studies on the forming limits for optimization of the tool path in Dieless incremental sheet metal forming)

  • 이승진;김민철;이영선;권용남;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.249-252
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    • 2005
  • Recently, as the industrial demand for small quantity batch production of sheet metal components, the application of dieless forming technology to production of these component rise with the advantages of the reduction in manufacturing cost and time. In dieless forming processes, the determination of moving path of tool plays an important role in producing successfully formed parts. In order to obtain the optimized moving path of tool avoiding forming failure, it is necessary to examine the forming limit of sheet material. Therefore, in this study, as the new criterion to evaluate the formability of sheet material in dieless forming processes FDD(feeding depth diagram) with respect to feeding depth and punch diameter is proposed. Thus, the FDD for the sheet materials of STS304 and Ti-grade2 were obtained from a series of FDT(feeding depth test). In addition the possibility of the application of FLD in judging forming severity in dieless forming processes was investigated by comparing the results of FE analyses based on FLD and experimental FDT.

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A cost-effective method to prepare size-controlled nanoscale zero-valent iron for nitrate reduction

  • Ruiz-Torres, Claudio Adrian;Araujo-Martinez, Rene Fernando;Martinez-Castanon, Gabriel Alejandro;Morales-Sanchez, J. Elpidio;Lee, Tae-Jin;Shin, Hyun-Sang;Hwang, Yuhoon;Hurtado-Macias, Abel;Ruiz, Facundo
    • Environmental Engineering Research
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    • 제24권3호
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    • pp.463-473
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    • 2019
  • Nanoscale zero-valent iron (nZVI) has proved to be an effective tool in applied environmental nanotechnology, where the decreased particle diameter provides a drastic change in the properties and efficiency of nanomaterials used in water purification. However, the agglomeration and colloidal instability represent a problematic and a remarkable reduction in nZVI reactivity. In view of that, this study reports a simple and cost-effective new strategy for ultra-small (< 7.5%) distributed functionalized nZVI-EG (1-9 nm), with high colloidal stability and reduction capacity. These were obtained without inert conditions, using a simple, economical synthesis methodology employing two stabilization mechanisms based on the use of non-aqueous solvent (methanol) and ethylene glycol (EG) as a stabilizer. The information from UV-Vis absorption spectroscopy and Fourier transform infrared spectroscopy suggests iron ion coordination by interaction with methanol molecules. Subsequently, after nZVI formation, particle-surface modification occurs by the addition of the EG. Size distribution analysis shows an average diameter of 4.23 nm and the predominance (> 90%) of particles with sizes < 6.10 nm. Evaluation of the stability of functionalized nZVI by sedimentation test and a dynamic light-scattering technique, demonstrated very high colloidal stability. The ultra-small particles displayed a rapid and high nitrate removal capacity from water.

An AFM-based Edge Profile Measuring Instrument for Diamond Cutting Tools

  • Asai, Takemi;Motoki, Takenori;Gao, Wei;Ju, Bing-Feng;Kiyono, Satoshi
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.54-58
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    • 2007
  • This paper describes an atomic force microscope (AFM)-based instrument for measuring the nanoscale cutting edge profiles of diamond cutting tools. The instrument consists of a combined AFM unit and an optical sensor to align the AFM tip with the top of the diamond cutting tool edge over a submicron range. In the optical sensor, a aser beam is emitted from a laser diode along the Y-axis and focused to a small beam spot with a diameter of approximately $10{\mu}m$ at the beam waist, which is then received by a photodiode. The top of the tool edge is first brought into the center of the beam waist by adjusting it in the X-Z-plane while monitoring the variation in the photodiode output. The cutting tool is then withdrawn and its top edge position at the beam center is recorded. The AFM tip can also be positioned at the beam center in a similar manner to align it with the top of the cutting edge. To reduce electronic noise interference on the photodiode output and thereby enhance the alignment accuracy, a technique is applied that can modulate the photodiode output to an AC signal by driving the laser diode with a sinusoidal current. Alignment experiments and edge profile measurements of a diamond cutting tool were carried out to verify the performance of the proposed system.

미세구멍의 방전가공에 관한 연구 (A Study on Micro-Hole Drilling by EDM)

  • 윤재웅;양민양
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1147-1154
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    • 1990
  • 본 연구에서는 초음파 화학 가공(ultrasonicassisted chemical mahining)을 이용하여 100$\mu\textrm{m}$이하의 전극봉을 제작하였고 제작한 전극을 이용하여 미세구멍을 방전 가공함으로써 가공특성을 파악하고, 방전액을 각각 등유(kerosene)와 물로하여 구멍의 표면을 비교, 분석하였으며 전극의 지름, 가공물의 두께에 대한 오버컷과 경사도(tap- er) 그리고 전극의 마멸을 조사하였다.