• Title/Summary/Keyword: Sludge Drying

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Manufacturing of 3N Grade Silica by Thermal Oxidation using the Recovered Silicon from the Diamond Wire Sawing Sludge (다이아몬드 와이어 쏘잉 슬러지로부터 회수(回收)한 실리콘의 열산화(熱酸化)에 의한 3N급(級) 실리카 제조(製造))

  • Jeong, Soon-Taek;Kim, Nam-Chul
    • Resources Recycling
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    • v.22 no.2
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    • pp.37-43
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    • 2013
  • Unlike the conventional slurry type wire sawing, the diamond wire sawing method adopts diamond plated wire as sawing media instead of slurry consisted of both silicon carbide and oil. Wafering with diamond plated wire leaves solid element of the sludge mostly made up of silicon, and it is not difficult to recover 95% or more of silicon by a simple separation process of oil from the sludge. In this study, silicon was recovered from the sludge by drying process and organic and metal impurities were removed by sintering process. As result 3N grade silica was obtained successfully by thermal processing utilized the fact that the recovered silicon readily combines with oxygen due to fine particle size.

A study on the Thermal Filter Press for the Reduction of Pigment Sludge (안료 슬러지 감량화(減量化)를 위한 열필터프레스 기술(技術)에 관한 연구(硏究))

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Resources Recycling
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    • v.18 no.3
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    • pp.55-61
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    • 2009
  • Dewatering process to remove water from pigment sludge was important in the diverse aspects of the improvement of product quality, curtailment of the drying cost and the transportation. It was difficult to dewater pigment particles with the mechanical forces because the size was fine under $5{\mu}m$. Thermal filter press dewatering equipment composed of squeezing plate and a fixed heating plate was developed to improve the dewaterability of pigment the sludge as supplying the heat from the fixed heating plate to the cake. Several tests that estimate the dewaterability for pigment sludge as with or without squeezing process and the difference of dewatering time was conducted with this equipment. Dewaterability of thermal dewatering under squeezing process was increased about 20% compared with non squeezing process. Under squeezing process, thermal dewatering tests changing dewatering time with 70 and 80 minute were conducted respectively. The water content of cake was more reduced at dewatering time of 80 minute compared with 70 minute, and dewatering velocity was also decreased, which caused the productivity of thermal filter press to drop. It was observed that clogging of filter cloth didn't almost occur because the liquid was discharged from cake layer easily. In this research, it was resulted that the squeezing process and long dewatering time were effective to improve the dewaterability of pigment sludge. So, this thermal filter press equipment was useful for dewatering the fine particle sludge like pigment.

Study on the Co-firing of Sewage Sludge to a 80 kWth-scale Pulverized Coal Combustion System (80 kWth급 미분탄 연소 시스템에서 하수슬러지 혼소시 연소 특성 연구)

  • Chae, Taeyoung;Lee, Jaewook;Lee, Youngjae;Yang, Won
    • Clean Technology
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    • v.25 no.1
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    • pp.74-80
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    • 2019
  • Thermochemical treatment of sewage sludge is an energy-intensive process due to its high moisture content. To save the energy consumed during the process, the hydrothermal carbonization process for sewage sludge can be used to convert sewage sludge into clean solid fuel without pre-drying. This study is aimed to investigate co-firing characteristics of the hydrothermally carbonated sewage sludge (HCS) to a pulverized coal combustion system. The purpose of the measurement is to measure the pollutants produced during co-firing and combustion efficiency. The combustion system used in this study is a furnace with a down-firing swirl burner of a $80kW_{th}$ thermal input. Two sub-bituminous coals were used as a main fuel, and co-firing ratio of the sewage sludge was varied from 0% to 10% in a thermal basis. Experimental results show that $NO_x$ is 400 ~ 600 ppm, $SO_x$ is 600 ~ 700 ppm, and CO is less than 100 ppm. Experimental results show that stable combustion was achieved for high co-firing ratio of the HCS. Emission of $NO_x$ and $SO_x$ was decreased for higher co-firing ratio in spite of the higher nitrogen contents in the HCS. In addition, it was found that the pollutant emission is affected significantly by composition of the main fuel, regardless of the co-firing ratios.

Properties of Eco-Construction Material Using Recycled Sewage Sludge Ash (하수슬러지 소각재를 재활용한 친환경 건설 소재의 재료적 특성)

  • Jo, Byung-Wan;Lee, Jea-Ik;Park, Seung-Kook;Lee, Jae-Seung
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.667-676
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    • 2007
  • As the 21st century began, cement and concrete that are representatives of modem building materials became a major factor in global warming, air pollution and environmental pollution. Also, the problems that are generated while pursuing high performance and high strength became social issues. Therefore, it has become urgent to prepare counter plans. This study has aimed at the recycling of sewage sludge ash and developing it as a new concept in building material which serves the environmental considerations for long-lasting developmental purpose. Also, the study aimed to find a substitute for scarce natural resources and to secure high techniques for waste recycling. The purpose of this study was also to solve fundamentally secondary environmental pollution. The results revealed that the chemical components of sewage sludge ash are mainly $SiO_2\;and\;Al_2O_3$ which are similar to the components of pozzolan. Also, it was identified that sewage sludge ash can be utilized as a hardened specimen with an alkali activated pozzolan reaction. Considering the possibility of appropriate strength development and the advantage of drying shrinkage, compared with that of cement, it was believed that sewage sludge ash can demonstrate a function as a substitute for cement given.

Numerical Analysis of the Inner Flow of a 3-pass Rotary Dryer (3단 회전식 건조기의 내부 유동에 관한 수치해석)

  • Kim, T.S.;Kim, Y.K.;Choi, Y.H.;Choi, K.;Lee, Y.W.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.51-57
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    • 2005
  • In order to prevent the environmental pollution, the dryers are commonly used to treat sludge that one of sewages is polluting the quality of water. Generally, the drying method is various as to the property of material and use. Rotary dryer is a good apparatus to treat them. The rotary dryer is the way that is to make substance transmission and heating using hot air between sludge particles and heated gas. In this paper, we performed a numerical analysis of the inner air flow of the 3-pass rotary dryer through the changing rotational speed from 3rpm to 10rpm. In this result, we found that 3rpm is effective to dry material in terms of heat transfer because large scale velocity fluctuation is occurred inside the first and second drum. Also we confirmed that 5rpm and 8rpm showed up uniform flow at the center area of the first drum.

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Characteristics of Concrete Using Ready-Mixed Concrete Recycled Water Mixed with Industrial By-Product Desulfurization Gypsum (산업부산물 탈황석고 혼입 레디믹스트콘크리트 회수수를 이용한 콘크리트의 특성)

  • Kim, Young-Yeop;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.395-403
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    • 2020
  • CaO-based by-product, which consist of CaO, SO3, Al2O3 and so on, has being used to raw materials of CaO compound. When It was applied to recycling water of remicon, concrete performance can be enhanced because hydration reaction of powder material is accelerated. In this study, activated-sludge, which was putted desulfurization gypsum of CaO-based in recycling water, was manufactured to verify effect of them, and then they was investigated by characteristics of redy-mixde concrete. As a result of concrete tests, it was confirmed that there is no problem of strength or drying shrinkage while ensuring workability. Therefore, the possibility of specific application using activated sludge was confirmed.

A comparison of fracture rate of artificial light-weight aggregates by various drying, breaking, and forming methods (건조법, 파쇄법, 성형법에 따른 인공경량골재의 파쇄율 비교)

  • Park Jiyun;Kim Yootaek;Lee Ki-Gang;Kang Seunggu;Kim Jung-Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.15 no.1
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    • pp.39-44
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    • 2005
  • A sheet type of green body was made with the mixture of 60 wt% red clay, 20 wt% fly ash, and 20 wt% stone sludge. Indentations were made on the surfaces of sheets to investigate fracture rate of 1 to 5 mm artificial light-weight aggregates by various drying, breaking, and forming methods. Drying methods of green bodies were natural, electric oven, microwave, and fast drying by torch. Breaking methods of green bodies were ballmill Ⅰ, ballmill Ⅱ, free dropping in the box, and mechanical breaking with roller mill. The depth and width of indent on the surface of the sheet were varied and the thickness of green bodies was also changed to investigate effects of indentation on fracture rates. The highest fracture rate of 42 % among the various drying methods was obtained by microwave drying for 210 sec and the highest fracture rate of 65 % among the various breaking method was obtained by ballmill Ⅱ method. In forming method, an yield of larger aggregates than Ф = 5 mm decreased and that of smaller aggregates than Ф = 5 mm in creased with increasing depth of indentation (only in 3 mm thick green body)and with increasing thickness of green body. The size of aggregates was most homogeneous (by judging from the measurement of aspect ratio of 1 to 5 mm aggregates.) when 3 mm thick green body was rapidly dried by torch and was broken by ballmill Ⅱ method.

Research on Improving Drying Technology For Sewage Waste Using Direct Flotation Using Heat Storage Media (축열메디아 활용 직접부상방식을 이용한 하수찌꺼기의 건조기술 향상에 관한 연구)

  • Sung-Il Noh;Ung-Yong Kim;Sung-Gyun Jo;Hyun-Gon Shin
    • Journal of the Korea Organic Resources Recycling Association
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    • v.31 no.4
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    • pp.5-11
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    • 2023
  • This study was conducted to improve energy efficiency and problems such as clumping and fouling in the glue zone that occur in the moisture content range of 40 to 60% when sewage dehydration residue is directly fed into the dryer. The temperature of the hot air is low at 270~300℃, and the paddle-type flotation method and dehydrated residue are applied to the circulated heat storage media to increase the contact area with the hot air, thereby reducing energy recovery and gas emissions. The water content of the dried residue is 2.7. ~7 .5%, the heat of evaporation of moisture was 608.0~690.6 kcal/kg·H2O, which confirmed an energy saving effect of about 8.8% compared to the heat of evaporation of moisture of 714.5 kcal/kg·H2O when no heat storage media was used.

Studies on Expression Operations of Filter Cakes (여과케이크의 압착탈수조작에 관한 연구)

  • Cho, Jun-Hyung
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.1
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    • pp.3-9
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    • 1990
  • Expression is on operation of separating liquid from solid liquid mixtures which has long been used on a universal scale in widely divergent fields. In fruit pulps processing and fermentation industries. removal of a portion of the liquid in filler cake is essential to the maximum yields of products. In sewage sludge treatments, dewatering of filter cakes is important to disposal by incineration. transportation. and landfill. In the chemical process industries, drying of wet cakes increases cost, and it is desirable to eliminate as much liquor as possible by non-thermal methods. This paper is mainly concerned with the development of a simplified equation for constant-pressure expression.

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Surface-activity and Environmental Characteristics of Biosurfactant Produced by Pseudomonas aeruginosa JRT-4 (Pseudomonas aeruginosa JRT-4에 의해 생산된 Biosurfactant의 계면활성 및 환경적 특성)

  • 황경아;이정래;김상종;김윤석;안호정
    • Microbiology and Biotechnology Letters
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    • v.27 no.2
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    • pp.159-165
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    • 1999
  • Pseudomonas aeruginosa JRT-4 strain was used as a biosurfactant-producing microorganism in this study. It was one of the microorganisms isolated from the sewage sludge, the main and branch streams of Han river. The surface tension of the culture broth of P. aeruginosa JRT-4 decreased to 30mN/m. The crude biosurfactant was obtained from the culture broth by acid precipitation, solvent extraction, evaporation, and freeze drying. The CMC value of the crude biosurfactant was 0.006%(w/v). From analysis of the chemical structure of biosurfactant, it was determined as rhamnolipid 1 and 3 structures by FAB mass spectrometer. In the washing test for artificially contaminated textiles, the biosurfactant showed better bleachness than the two chemically synthesized surfactant, LAS and SLES. Finally, the biodegradation and ecotoxidolorical tests showed that the biosurfactant was readily biodegradable in the environment and a mild material for microorganisms and green algae.

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