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A comparison of fracture rate of artificial light-weight aggregates by various drying, breaking, and forming methods  

Park Jiyun (Department of Materials Engineering, Kyonggi University)
Kim Yootaek (Department of Materials Engineering, Kyonggi University)
Lee Ki-Gang (Department of Materials Engineering, Kyonggi University)
Kang Seunggu (Department of Materials Engineering, Kyonggi University)
Kim Jung-Hwan (Department of Materials Engineering, Kyonggi University)
Abstract
A sheet type of green body was made with the mixture of 60 wt% red clay, 20 wt% fly ash, and 20 wt% stone sludge. Indentations were made on the surfaces of sheets to investigate fracture rate of 1 to 5 mm artificial light-weight aggregates by various drying, breaking, and forming methods. Drying methods of green bodies were natural, electric oven, microwave, and fast drying by torch. Breaking methods of green bodies were ballmill Ⅰ, ballmill Ⅱ, free dropping in the box, and mechanical breaking with roller mill. The depth and width of indent on the surface of the sheet were varied and the thickness of green bodies was also changed to investigate effects of indentation on fracture rates. The highest fracture rate of 42 % among the various drying methods was obtained by microwave drying for 210 sec and the highest fracture rate of 65 % among the various breaking method was obtained by ballmill Ⅱ method. In forming method, an yield of larger aggregates than Ф = 5 mm decreased and that of smaller aggregates than Ф = 5 mm in creased with increasing depth of indentation (only in 3 mm thick green body)and with increasing thickness of green body. The size of aggregates was most homogeneous (by judging from the measurement of aspect ratio of 1 to 5 mm aggregates.) when 3 mm thick green body was rapidly dried by torch and was broken by ballmill Ⅱ method.
Keywords
Artificial light-weight aggregates; Fracture rate; Indentation;
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