• Title/Summary/Keyword: Sludge Drying

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Durability and Mechanical Properties of Concrete with Blending Ratio of Re-mi -con Sludge (레미콘 슬러지 혼입률에 따른 콘크리트 내구성 및 역학적 특성)

  • Kim, Kang-Rea;Jo, Gyou-Jea;Kim, Myung-Yu;Park, Jin-Ho;Yang, Eun-Ik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.493-496
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    • 2005
  • The Re-mi-con sludge water has been investigated because of environmental pollution and disposal cost. So, sludge water is partially reused as mixing water. However, if sludge water is reused too much that would influence the quality of concrete. KS specification limits the amount of sludge content up to 3$\%$ of cement weight. In this study, the effect of re-mi-con sludge on the characteristics of concrete is compared to raise the reuse ratio of re-mi-con sludge. From the test results, as blending ratio of re-mi-con sludge increases, workability is decreases. However, the re-mi-con sludge water have a minor effect on the strength development, the drying shrinkage and the resistance of freeze and thawing. Also, the existing model codes of drying shrinkage do not coincide with the test results of this study.

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Flow and Performance Analysis of Atomizing Nozzle (아토마이징 노즐의 유동 및 성능해석)

  • Kim, Bong-Hwan;Ryu, Kwang-Hyun;Jung, Eun-Ik;Cho, Eun-Man;Lee, Jung-Eun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.42-48
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    • 2010
  • The aim of this study is to investigate the influence of driving atomizing nozzle position, the slope of sludge entering tube and supplying air flow rate on the performance of sludge air dryer. This paper deals with optimization of the geometry of the atomizing nozzle for sludge drying using computational fluid dynamics and drying performance test using pilot air dryer. The air drying system was composed of the atomizing nozzle which made high-speed fluid field. dewatered cake was crushed at the high-speed zone as the first step and formed intto dried powder of sphere shape by the collision between particles at the circling zone. The CFD analysis results show when the slope of entering sludge tube is smaller, suction air amount is increased. It is shown that the developed atomizing nozzle is very excellent in the drying performance through pilot test.

Manrfacturing Process of Solid Fuel Using Food Wastes and Paper Sludges (음식물 쓰레기와 제지슬러지를 이용한 고체연료 제조)

  • Kim, Yong-Ryul;Son, Min-Il
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.4
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    • pp.437-444
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    • 2010
  • Dry Process(natural drying, hot-air drying, oil fry drying), optimized mixture ratio and the condition of carbonization was carried out in order to improve the product durability develop eco-friendly solid fuel mixing food waste and paper sludge. As a result of the experiment, oil fry drying process was the fastest method for drying food waste and paper sludge mixture that contains 80% water inside, and the optimized mixture ratio to minimize the generating concentration of chlorine gas against caloric value of mixture ratio was 7:3. Additionally proper temperature of product carbonization was about $200^{\circ}C$ and shown increasing product durability through the carbonization. Therefore, the pelletized solid fuel be shaped diameter around 0.5cm, length 2cm under which was pulverized and molded using 7:3 mixture of food waste, and paper sludge was the eco-friendly solid fuel possible to be industrialized which is consist of chlorine concentration of below 2.0wt% and the lowest caloric value of over 5,000kcal/kg. In conclusion, this developing manufacturing process of the solid fuel can be interpreted to contribute alternative energy development in accordance with low carbon and green growth era.

Evaluation of Drying Performances by Hydrothermal Reaction of Sewage Sludge and Food wastes (하수슬러지 및 음식물류폐기물의 수열반응에 의한 건조 효율 평가)

  • Shin, Myung-Seop;Lee, Hyung-Don;Jeon, Yong-Woo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.25 no.1
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    • pp.47-55
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    • 2017
  • The technology for hydrothermal reaction of organic waste is one of the promising process to improve energy efficiency of biomass waste recycling system since moisture contents of treated biomass could be reduced at 40% or less than by dehydration processes. For these reasons, many parts of the world are interested in hydrothermal reaction of organic waste. In this paper, drying performances were evaluated with and without hydrothermal reaction of organic wastes which are sewage sludge and food wastes. For the hydrothermal reaction, organic wastes were treated at $200^{\circ}C$ for 1hr. Drying time of treated organic waste by hydrothermal reaction was reduced. In case of food waste drying at $100^{\circ}C$, drying time of treated wasted was reduced more 52.9% than non-treated. Hence, drying performances of sewage sludge and food wastes should be improved by hydrothermal reaction. Drying rates of treated wastes were considerably increased at preheat period of drying characteristic curve as followings; at $80^{\circ}C$ sludge as 148%, $100^{\circ}C$ sewage sludge as 151%, $80^{\circ}C$ food waste as 209%, $100^{\circ}C$ food waste as 366%. It means the surface area of treated wastes could be increased with destruction of cell membrane by hydrothermal reaction. However, the designer and operator of drying process should be careful, since enhanced drying rate cause the extension the decreasing drying period.

The study of sewage sludge moisture content and composition analysis for sewage sludge dryer (하수 슬러지 건조장치 운전시 하수슬러지 함수율 및 조성 분석연구)

  • Lee, Keon Joo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.22 no.3
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    • pp.53-59
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    • 2014
  • In this study, the sewage sludge dryer is installed before and after dehydration of the sludge and aqueous phase composition, the heavy metal content, and measurement and analysis were investigated. The removal efficiency of water content of sewage sludge was about 95.7% in the sewage sludge dryer. The removal efficiency of water content for primary dryer was designed for 35% of primary drying, secondary drying to remove the water content to 10%, but as the measurement revealed that 20.8% of primary drying, the second dryer 3.3% a better effect to the actual operation respectively. Before the installation of the sewage sludge dryer, the content of heavy metal was as follows, Cu:352~614 ppm, Hg: 1.3~1.44ppm, Cd : 1.1~1.86ppm, Pb : 17.25~ 28.93 ppm, As : 1ppm. And after the installation of the sewage sludge dryer, the content of heavy metal changed to as follows, Cu : 340~350 ppm, Hg : 0 ppm, Cd : 0~0.021 ppm, Pb : 0 ppm, As : 0~0.043 ppm which is Also below the legal limits. Also, the sewage sludge dryer produce 1/4 of the sewage sludge into dried sludge.

A Study on the Closed-Loop Air Drying Technology for Drying Wastewater Sludge (하수슬러지 건조를 위한 폐루프 공기건조 기술에 관한 연구)

  • Lee, Jung-Eun;Cho, Eun-Man;Kang, Dong-Hyo
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.12
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    • pp.821-827
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    • 2012
  • Air drying is a technology to dry sludge at the ejector and multi cyclone as intaking and blowing air from outside. So, this technology has a weak point that operating fluctuation is large according to an outside conditions as well as energy consumption is also large due to open loop structure. This is to develop the closed-loop air drying system to be built the dehumidifier consisted of condenser, cooler and compressor at rear side of separator of air dryer, as a way to solve some problem. Air is circulation by the method of blowing-drying-dehumidifying-blowing within this system. It is analyzed that an air circulated at closed-loop air drying equipment contains the energy of 50% more compared with open-loop air drying and is operated regularly because of quality maintenance of air to dry sludge. And also it is analyzed that the cost of drying sludge of 1 ton by closed-loop air drying equipment is lower about 35% than conventional equipment. Therefore, this is evaluated by useful drying technology to face an unexpected climatic conditions due to regular operation as well as low energy consumption.

A Fuel Feasibility Study of Sewage Sludge by Melting of Thermoplastic Polyethylene

  • Lee, Byeong-Kyu;Jeong, Wang-Seok
    • Journal of Environmental Science International
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    • v.19 no.1
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    • pp.9-16
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    • 2010
  • This pilot study evaluated fueling feasibility of sewage sludge, which contains a large amount of water content, by applying melting of thermoplastic polyethylene (PE). This study has identified a simultaneous achievement of drying and heating value improvement of the sewage sludge. The sewage sludge collected from a sewage sludge treatment plant during a winter period had a water content of 83.7 wt%, a combustible volatile content of 12.5 wt%, and an ash content of 3.8 wt%. The higher heating value (HHV) of the dried sewage sludge, before impregnation or coating of PE, was 4,600 kcal/kg. The collected sewage sludge was immersed into the melted PE solution, which had a HHV of 11,070 kcal/kg, and kept immersing with increasing reaction time. As the reaction (immersing or coating or impregnation) time increased, the water content of the sludge decreased. However, the HHV of the sludge increased with increasing the reaction time. The HHVs of the sewage sludge immersed or dipped into the melted PE solution for 15 min ranged from 6,780 to 8,170 kcal/kg with water content less than 7 wt%. This result indicates the melted PE solution can be utilized as an improvement technology for dryness and heating value of the sewage sludge with high water content. The sewage sludge impregnated or coated with melted PE can be utilized as potential fuel or energy resources.

A Study on the Fertilizer Applicability of Sludge from Nightsoil Treatment Plant (위생(衛生) 처리장(處理場) 슬러지의 비료화(肥料化)에 관(關)한 연구(硏究))

  • Lee, Chan-Ki;Han, Chun-Ho
    • Journal of Industrial Technology
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    • v.3
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    • pp.75-85
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    • 1983
  • This study is conducted to provide useful fertilizer or soil conditioner of sludge from nightsoil treatment plant. Several possibilities present themselves. The major sink for disposal of waste sludge is the land, and in this case values will be measured primarily in terms of agricultural benefits. According to the result of sludge drying experiment, the drying rate with mixing once a day was more increased by three times than the state without mixing. And in sludge, N was 7-9%, P was 0.85-4.14%, and coliform groups in dried sludge were 75 MPN/gr.

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Development of Inorganic Sludge Drying System Technology Applied with Ejector by Air Velocity (이젝터를 적용한 무기성 슬러지 건조시스템 기술개발)

  • Cho, En-man;Jeong, Won-hoon;Kim, Dong-keon;Kim, Bong-hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.35-41
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    • 2022
  • The moisture content of many inorganic sludges is less than 70% during dewatering. Hence, a mono or piston pump cannot feed the sludge dryer. Thus, most inorganic sludge should be moved to a landfill or recycled directly without any reduction method. This development was invented to apply cyclone dryers using air and specially designed for the continuous injection of sludge sources by negative pressure and high air velocity for low moisture inorganic matter. Therefore, wastewater sludge and raw water treatment sludge discharged from various industrial fields might be settled by this development. The cyclone dryer was commercialized useful as moisture reduction equipment. This development was applied using a sludge injection system for sludge feeding and under the cooperation of ejector design computational fluid dynamics. Furthermore, this paper presented good ejector model results, blowing an airflow of 264 m3/min at an actual performance test.

Hardened properties of the cement based Basalt powder sludge mortar for surface preparation (시멘트계 바탕 바름재용 현무암 석분슬러지 모르타르의 경화 특성)

  • Jang, Myung-Houn;Choi, Heebok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.5
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    • pp.451-456
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    • 2015
  • This study aimed to evaluate of the hardened properties (mortar consistency, setting time, absorption properties, drying shrinkage, and bond strength) of the basalt powder sludge mortar recycling a basalt powder sludge occurred during the manufacture process of basalt stone as a replacing material for the sea-sand used to cement filling compound for surface preparation. The hardened mortar made of the basalt powder sludge showed an enhanced performance or similar with the properties of normal mortar used to cement filling compound for surface preparation. But, the drying shrinkage was increased more than a normal cement mortar in the hardened mortar made of the basalt powder sludge since curing 8 - 9days. And the bond strength is low in the hardened mortar used the basalt powder sludge. On the whole, properties of the hardened mortar used the basalt powder sludge correspond to the required minimum quality criterion in the KS F 4716 'cement filling compound for surface preparation'.