• Title/Summary/Keyword: Sintered density

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Fabrication of Large-Size Alumina by Pressure-Vacuum Hybrid Slip Casting

  • Cho, Kyeong-Sik;Lee, Seung Yeul
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.396-401
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    • 2013
  • The size of various alumina ceramics used in the semiconductor and display industries must be increased to increase the size of wafers and panels. In this research, large alumina ceramics were fabricated by pressure-vacuum hybrid slip casting (PVHSC) employing a commercial powder, followed by sintering in a furnace. In the framework of the PVHSC method, the consolidation occurs not only by compression of the slip in the casting room but also by suction of the dispersion medium from the casting room. When sintered at $1650^{\circ}C$ for 4 h, the fabricated large-size alumina ($1,550{\times}300{\times}30mm^3$) exhibited a dense microstructure corresponding to more than 99.2% of the theoretical density and a high purity of 99.79%. The flexural and compressive strengths of the alumina plate were greater than 340 MPa and 2,600 MPa, respectively.

Yttrium Doping Effect on Varistor Properties of Zinc-Vanadium-Based Ceramics

  • Nahm, Choon-W.
    • Journal of the Korean Ceramic Society
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    • v.55 no.5
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    • pp.504-509
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    • 2018
  • The influence of yttrium doping on varistor properties of zinc-vanadium-based ceramics was comprehensively investigated. The average grain size varied slightly between 5.2 and $5.5{\mu}m$ as the yttrium content increased; and similarly, the sintered density varied slightly between 5.47 and $5.51g/cm^3$. The threshold field exhibited a maximum value (5387 V/cm) when the yttrium content was 0.1 mol%. The highest nonlinear exponent (67) was obtained when the yttrium content was 0.05 mol%. The donor concentration increased in the range of $(2.46-5.56){\times}10^{17}cm^{-3}$ as the yttrium content increased, and the maximum barrier height was obtained (1.24 eV) when the yttrium content reached 0.05 mol%.

Synethisis of fine BSCCO precursor powder by spray pyrolysis (분무 열분해에 의한 미세 BSCCO 전구체 분말의 합성)

  • 김성환;유재무;고재웅;김영국;박성창
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.99-102
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    • 2003
  • Many researches on synthesis process for BSCCO precursor powders have been developed for high J$_{c}$ BSCCO-2223/Ag tape. Spray pyrolysis method for fabrication of precursor powder has many advantages, such as high purity, fine particle size of BSCCO precursor powder. Fine, spherical powders were prepared by ultrasonic spray pyrolysis from the aqueous solution of metal nitrates. BSCCO precursor powders were synthesized with 0.1 M concentration and heat treatment conditions. Average particle size for spray pyrolysis powders was 1.5 ~ 3 ${\mu}{\textrm}{m}$. BSCCO -2223/Ag tape was prepared by PIT method and followed by various sintering conditions. The critical current density of BSCCO-2223/Ag tape sintered in low oxygen partial pressure was ~ 23 kAcm$^{-2}$.

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Dependence of Microstructure of Sintered $Y_3$Fe$_5$O$_{12}$ in Addition of CuO (CuO 첨가에 따른 $Y_3$Fe$_5$O$_{12}$ 소결체의 미세구조 변화)

  • 이재동;김광석;김성재;김태옥
    • Journal of the Korean Ceramic Society
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    • v.35 no.10
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    • pp.1014-1019
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    • 1998
  • As results of the study on the sinterbility of YIG at the low temperature using CuO as additive CuO com-pound which contain {{{{ { {Fe }_{2 }O }_{3 } }} was shown liquid in sintering process. YIG crystal dissolved into CuO compound liquid phase and then Y element which is considered no solubility in solid CuO compound moved to the grain during cooling. The abnormal grain growth up to 150${\mu}{\textrm}{m}$ at CuO 8.6mole% was shown due to shape accomdation reaction and local liquid distribution. The apparent density of YIG shows minimum at CuO 8.6 mole% due to abnormal grain growth and the saturation magnetization decrease dramatically at 32.5mole% due to orthoferrite formation.

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Effects of Additives on the Characteristics and Microstructure of $UO_2$ Pellet ($UO_2$ 소결체의 특성 및 미세구조에 미치는 첨가제의 영향)

  • 유호식;이신영;이승재;강권호;김형수
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.660-664
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    • 2000
  • Effect of various kinds of additive such as AlOOH, Al(OH)3, Al2Si2O5(OH)4, Nb2O5, TiO2 and MgO on the properties and microstructures of UO2 pellet has been examined. All the tested dopants had played a role to reduce sintered density and open porosity. It was revealed that the addition of TiO2 made pellet more stable thermally. UO2 pellet doped with 0.2wt% TiO2 was swelled rather than densified after annealing for 24 hrs at 1$700^{\circ}C$. It was attributed to large pore with spherical shape. Titinia and silicon coexisted with Al element were more effective to increase grain size than other additives. It could be also revealed that the formation of liquid phase was the main cause of grain growth.

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EFfect of Molding Temperature and Debinding Conditions on Fabrication of Alumina Component by Injection Molding (금형온도와 탈지조건이 사출성형에 의한 알루미나 부품 제조에 미치는 영향)

  • 임형택;임대순
    • Journal of the Korean Ceramic Society
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    • v.32 no.5
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    • pp.559-566
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    • 1995
  • Alumina powder was coated with stearic acid and then mixed with isotactic polypropylene, atactic polypropylene as binders at 15$0^{\circ}C$ for 2 hours. The mixture was then injection molded at various mold temperatures using injection molding machine to investigate the effect of the molding temperature and debinding parameters on the formation of the defects. The molded specimens were debinded in both air and nitrogen atmospheres. Wicking and solvent methods were also used to enhance debinding efficiency. The specimens were prefired at 120$0^{\circ}C$ and then sintered at 150$0^{\circ}C$ for 3 hours. Various defects were formed at mold temoperature of 3$0^{\circ}C$, 6$0^{\circ}C$ and 10$0^{\circ}C$ and any noticeable defect was not formed at 85$^{\circ}C$. The density of green body increased with mold temperature. Debinding in air atmosphere was more effective than in nitrogen atmosphere. Results also proved that wicking and solvent treatments helped minimize the number of defects.

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Synthesis of NiO-doped Al2O3 Powder by Spray Pyrolysis (분무열분해법에 의한 NiO 첨가 Al2O3 분체의 합성)

  • 박정현;조경식;김한태
    • Journal of the Korean Ceramic Society
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    • v.28 no.8
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    • pp.593-602
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    • 1991
  • Al2O3 and NiO-doped Al2O3 powders were prepared from the ethanol solution of Al (NO3)3$.$9H2O and Ni(NO3)2$.$6H2O by spray pylolysis method using two-fluid nozzle. As a result of spraying test with 0.3 mol/{{{{ iota }} concentration starting solution, mean droplet sizes varied with 8.99∼9.69$\mu\textrm{m}$ and those standard deviation were 4.57∼5.12. As-prepared powders which were synthesized at 1000$^{\circ}C$ have spherical shape, sizes of 0.1∼3.0$\mu\textrm{m}$ and specific surface area of 22.34∼24.20㎡/g. Most powders consisted of {{{{ gamma }}-Al2O3 phase and transforned into ${\alpha}$-A;2O3 phase by calcination at 1100$^{\circ}C$ for 1 hr. NiO-doped Al2O3 sintered bodies had better sinterability than those of pure Al2O3 and 0.3 wt% NiO-doped Al2O3 had near theoretical density and dense microstructure.

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Low-Temperature Synthesis of Spinel Powders by the Emulsion Technique (MgO-$Al_2O_3$-$SiO_2$계 요업원료의 제조 및 소결특성 -에멜젼법에 의한 Spinel 분체의 저온합성-)

  • 현상훈;이희수;김의수
    • Journal of the Korean Ceramic Society
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    • v.27 no.5
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    • pp.661-667
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    • 1990
  • Spinel powders were synthesized at the comparatively low-temperature range(800~90$0^{\circ}C$) by the emulsion-hot kerosene drying method and the effects of kerosene-evaporative conditions on powder characteristics were investigated. In emulsion drying, more unagglomerated and sinterable powders could be synthesized through rapid evaporation of emulsion at the higher kerosene temperature. The completion of formation reaction of spinel observed at the low-temperature range confirmed the high reactivity of powders. The relative theoretical density and the fracture toughness of spinel pellets sintered at 1$650^{\circ}C$ for 4hrs. were 98% and 2.1MN/m3/2, respectively.

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Synthesis and Sintering of Cordierite from Metla Alkoxides (II) Sintering (금속 Alkoxide로부터 Cordierite 분말의 합성 및 소결에 관한 연구 (II))

  • 한문희;박금철
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.777-782
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    • 1990
  • The sintering behavior of cordierite powders synthesized using a sol-gel method of metal alkoxides Si(OC2H5)4, Al(OC3H71)3 and Mg(OC2H5)2 was investigated. Densification of the powder compacts fabricated using the precursor powders calcined at 900$^{\circ}C$ for 2hrs was improved over the sintering temperature range of 800 to 980$^{\circ}C$. The powder compacts, fabricated using the calcined precursor powders and sintered at 1300$^{\circ}C$ for 2hrs, showed relative density of 97-98%, 3-point bending strength of 120-140Mpa, KIC of 2.4-3.7 Mpam1/2, and thermal expansion coefficient of 1.48-1.66${\times}$10-6/$^{\circ}C$.

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Fabrication of YSZ-based Micro Tubular SOFC Single Cell using Electrophoretic Deposition Process

  • Yu, Seung-Min;Lee, Ki-Tae
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.315-319
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    • 2015
  • Yttria-stabilized zirconia (YSZ)-based micro tubular SOFC single cells were fabricated by electrophoretic deposition (EPD) process. Stable slurries for the EPD process were prepared by adding phosphate ester (PE) as a dispersant in order to control the pH, conductivity, and zeta-potential. NiO-YSZ anode support, NiO-YSZ anode functional layer (AFL), and YSZ electrolyte were consecutively deposited on a graphite rod using the EPD process; materials were then co-sintered at $1400^{\circ}C$ for 4 h. The thickness of the deposited layer increased with increasing of the applied voltage and the deposition time. A YSZ-based micro tubular single cell fabricated by the EPD process exhibited a maximum power density of $0.3W/cm^2$ at $750^{\circ}C$.