• Title/Summary/Keyword: Sintered

Search Result 3,744, Processing Time 0.024 seconds

Mechanical Properties of Sintered Steel of Pure Iron Powder and Iron Powder Coated with Phosphorus (순철분말과 인(P)이 피복된 철분말 소결강의 기계적 성질)

  • 정재우
    • Journal of Powder Materials
    • /
    • v.1 no.2
    • /
    • pp.181-189
    • /
    • 1994
  • The compacts of pure and phosphorus-coated iron powder with 0~0.8%C were sintered at $1100^{\circ}C$ for 40 min. in cracked ammonia gas atmosphere. The tensile and impact strengths were measured and the relationship of the results with carbon content, phosphorus, quenching and tempering was investigated. The results obtained can be summarized as follows : (1) The tensile strength of sintered compacts increased slowly with carbon content. Increase in tensile strength by heat treatment was evident especially in the low carbon specimen. The specimen with phosphorus showed higher strength compared to pure iron compacts value. (2) No inflection point of elasticplastic deformation on stress-strain curve was observed in sintered steel. The elastic modulus of sintered steel had the same tendency as tensile strength. But the elongation showed the opposite tendency. (3) The impact absorption energy of sintered steel without addition of phosphorus decreased successively with carbon content and by quenching and tempering. On the contrary, addition of phosphorus resulted in an increase of the impact absorption energy. Quenching and tempering did not affect the impact energy especially in high carbon content. (4) The main fracture source was pore in specimen and the propagation of crack occured mostly along the grain boundaries. But the intragranular fracture was also observed in high carbon, quenched and tempered specimen, and especially in the specimen with phosphorus.

  • PDF

Synthesis of Nano-Sized Cu Powder by PVA Solution Method and Thermal Characteristics of Sintered Cu Powder Compacts (PVA 용액법을 통한 나노 Cu 분말합성 및 소결체의 열적 특성)

  • Oh, Bok-Hyun;Ma, Chung-Il;Lee, Sang-Jin
    • Korean Journal of Materials Research
    • /
    • v.30 no.2
    • /
    • pp.93-98
    • /
    • 2020
  • Effective control of the heat generated from electronics and semiconductor devices requires a high thermal conductivity and a low thermal expansion coefficient appropriate for devices or modules. A method of reducing the thermal expansion coefficient of Cu has been suggested wherein a ceramic filler having a low thermal expansion coefficient is applied to Cu, which has high thermal conductivity. In this study, using pressureless sintering rather than costly pressure sintering, a polymer solution synthesis method was used to make nano-sized Cu powder for application to Cu matrix with an AlN filler. Due to the low sinterability, the sintered Cu prepared from commercial Cu powder included large pores inside the sintered bodies. A sintered Cu body with Zn, as a liquid phase sintering agent, was prepared by the polymer solution synthesis method for exclusion of pores, which affect thermal conductivity and thermal expansion. The pressureless sintered Cu bodies including Zn showed higher thermal conductivity (180 W/m·K) and lower thermal expansion coefficient (15.8×10-6/℃) than did the monolithic synthesized Cu sintered body.

Effect of $Nb_2O_5$ and $UO_2$ Powder Types on Sintered Density and Grain Size of the $UO_2$ Pellet

  • Yoo, Ho-Sik;Kim, Hyung-Soo
    • Nuclear Engineering and Technology
    • /
    • v.29 no.3
    • /
    • pp.196-200
    • /
    • 1997
  • The variation of sintered density and fain size in ex-AUC, ex-ADU and granulated ex-ADU UO$_2$ pellets in which 0.1~1.0wt% Nb$_2$O$_{5}$ were doped were examined. Pellets were sintered in an atmosphere of H$_2$ at 1$700^{\circ}C$ for 4h. All the specimens tested shooed more than 94% T.D.(Theoretical Density). Sintered density decreased with increasing the amount of Nb$_2$O$_{5}$. Powder types had little influence on the sintered density. Pore size distribution was shifted to the larger ones as Nb$_2$O$_{5}$ was added. The increase of total pore volume and grain growth due to the addition of Nb$_2$O$_{5}$ were thought to be the cause of the sintered density decrease. The largest grain size was seen in the 1. 0wt% Nb$_2$O$_{5}$ doped ex-AUC UO$_2$ pellets. Their average size was 13.9 ${\mu}{\textrm}{m}$.m}$.

  • PDF

Porcelain Bonding Strength and Mechanical Properties of Sintered Ni-Cr-Ti Alloy for Dental Prosthodontics (치과보철용 Ni-Cr-Ti 소결체합금의 포셀린결합력 및 기계적 특성)

  • Choe, Han-Cheol;Park, Seon-Yeong;Shim, Myung-Sub
    • Journal of the Korean institute of surface engineering
    • /
    • v.49 no.6
    • /
    • pp.560-566
    • /
    • 2016
  • In this study, porcelain bonding strength and mechanical properties of sintered Ni-Cr-Ti alloy for dental prosthodontics have been researched experimentally. Mechanical and morphological characteristics of the alloys were examined by Vickers hardness test, tensile and bonding strength test, surface roughness test, field-emission scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. In the sintered Ni-13Cr-xTi alloys, morphology of sintered alloy showed porous matrix diffused with alloying elements of Cr and Ti, and showed dendritic structure after melting process. From the XRD results, the second phases of NiCr, $Ni_3Cr$, and $Ni_3Ti$ were formed in the case of sintered and melted Ni-13Cr-xTi alloys. The tensile strength and hardness of Ni-13Cr-xTi alloys increased, as Ti content increased. Surface roughness increased, as Ti content increased. The bonding strength between metal and porcelain of Ni-13Cr-5Ti alloy was higher than those of Ni-13Cr and Ni-13Cr-10Ti alloys

Fabrication of Biaxially Textured Ni Tapes from Ni Powder Compact Rods (분말 성형체로부터 양축정렬 집합조직을 갖는 니켈 테이프의 제조)

  • 이동욱;지봉기;주진호;김찬중
    • Journal of Powder Materials
    • /
    • v.10 no.4
    • /
    • pp.241-248
    • /
    • 2003
  • Biaxially textured Ni tapes were fabricated by a cold working and recrystallization heat treatment processes from powder compact rods. The processing parameters associated with the cube texture formation in Ni tapes were systematically investigated by using X-ray diffraction and pole-figure analysis. The Ni powder used in this study was 5 $\mu$m in size and 99.99% in purity. To find the optimum sintering temperature, tensile tests were performed for Ni rods sintered at various temperatures. The Ni rods sintered at 100$0^{\circ}C$ showed poor elongation and low fracture strength, while the Wi rods sintered above 100$0^{\circ}C$ revealed good mechanical properties. The higher elongation and fracture strength of the Ni rods sintered at higher temperatures than 100$0^{\circ}C$ are attributed to the full densification of the sintered rods. The sintered Ni rods were cold-rolled with 5% reduction to the final thickness of 100 $\mu$m and then annealed for development of rube texture in rolled Ni tapes. The annealed Ni tapes depicted strong cube texture with FWHM(full-width at half-maximum) of in-plane and out-of-plane in the range of 8$^{\circ}$ to 10$^{\circ}$. The NiO deposited on the Ni tapes by MOCVD process showed good epitaxy with FWHM=10$^{\circ}$, which indicates that the Ni tapes can be used as a substrate for YBCO coated conductors.

Characteristics of TPH Decomposition in a Close-typed Simulated Biopile System Amended with a Sintered Porous Media (소결다공체를 적용한 Closed Type 모사바이오파일시스템의 TPH 분해 특성)

  • Jung, Hyun-Gyu;Choi, Sang-Il;Kim, Hye-Jin;Kim, Sang-Kook;Kim, Yu-Beom
    • Korean Journal of Soil Science and Fertilizer
    • /
    • v.44 no.3
    • /
    • pp.415-424
    • /
    • 2011
  • This research was conducted to verified the effectiveness of a sintered porous media coated with organic matter as nutrient source and microorganisms as decomposer effective in TPH decomposition for a closed-typed biopole system. The organic matter content in the sintered porous media which was developed with bentonite increased with increasing dilution ratio of pig slurry and the sintered porous media as well as decrease in the particle size of sintered porous media. The decomposition rate of TPH was significantly increased with increasing aeration than that under atmospheric condition. Also the sintered porous media containing organic matter and microorganisms proved that the decomposition was enhanced with addition of nutrients sources in addition to aeration periodically.

Sintered Properties and Microstructural Defects of Zirconia Ceramic Implant Fabricated by Injection Molding and Hot Isostatic Pressing (HIP) (사출성형 및 열간가압 소결법으로 제작된 지르코니아 세라믹 임플란트의 소결물성 및 미세구조적 결함)

  • Hyun Jung Park;Jeong Sik Park;Jong Kook Lee
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.36 no.4
    • /
    • pp.215-222
    • /
    • 2023
  • 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals, 3Y-TZP) ceramics are emerging as dental implant materials due to their superior optical and mechanical properties as well as excellent biophysical properties, in spite of low bioactivity. In this study, we investigated to sintered properties and microstructural defects of dental zirconia implants fabricated by ceramic injection molding and post-HIP (Hot isostatic pressing) processing and analyzed the processing parameters related with the obtainment of its high sinterd density. Sintered and microstructural parameters, i.e, apparent density, grain size and phase composition of zirconia implants fabricated by injection molding were dependent on the fixtute size and implant type. Maximum sintered density of 99.2% and minimum grain size of 0.3-0.4 ㎛ were obtained from large-scaled 2-body sample. In 1-body ceramic implant, high sintered density of 99.5% was obtained, but it had a little monoclinic phase and wide grain size distribution.

Development of Non-sintered Construction Materials for Resource Recycling of the Flotation Tailings (부선(浮選) 광미(鑛尾)의 순환자원화(循環資源化)를 위한 비소성(非燒成) 토건재료(土建材料) 개발(開發))

  • Kim, Joo-Ik;Jung, Moon-Young;Park, Jay-Hyun;Lee, Jin-Soo
    • Resources Recycling
    • /
    • v.20 no.1
    • /
    • pp.37-45
    • /
    • 2011
  • This study was conducted to recycle flotation tailings as non-sintered construction materials considering the economic and eco-friendly treatments. The particle size distribution( median $220\;{\mu}m$) of flotation tailings from Soon-shin mine was confirmed to be larger than that(median $140\;{\mu}m$) of tailings from Sam-kwang mine. Thus we investigated the properties of non-sintered eco-brick producted with the tailings from Sam-kwang mine and non-sintered water permeable block producted with the tailings from Soon-shin mine. Compressive strength of non-sintered water permeable block which was made with less than 25 wt% of tailings from Soon-shin mine was met with products class(over 14.70 MPa) of water permeable concrete(EL 245) from KEITL. Meanwhile, the coefficient of its permeability wasn't met with the products class( over $1.0{\times}10^{-2}\;cm/sec$). The properties of non-sintered eco-brick with less than 40 wt% of tailings from Sam-kwang mine were satisfied with third class in sintered clay brick products standard(KS L 4201). The non-sintered eco-brick as a result of leaching test on heavy metals by KSLT was verified to be environmentally stabile.

A Study on the Fabrication of 2700 Series Al-alloy Sintered for Automobile Application (자동차 부품용 2700계열 Al소결체 제작에 관한 연구)

  • Lim, Tae-Whan;Jang, Tae-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.12 no.12
    • /
    • pp.5438-5442
    • /
    • 2011
  • In order to use as weight-reduced sintered parts for automobiles, mechanical properties of sintered compacts of 2712 Al-alloys containing 0, 10, 20, and 33% ceramics, respectively, were investigated in this study. (1)Regardless of ceramic contents, all sintered compacts possessed 4~7% pores. (2)After aging the compacts sintered for 12 minutes, tensile strength of the 2712 Al-alloys containing 0, 10, 20, and 33% ceramics was 165, 260, 256, and 166 N/$mm^2$, respectively, whereas those aged after sintering for 30 minutes exhibited the tensile strength of 186, 229, 219, and 202 N/$mm^2$, respectively. In addition, the 2712 sintered compact containing 10% ceramics showed the maximum elongation of about 3.6%, (3)After aging the 10% ceramic-containing sintered compacts reached a maximum apparent hardness ($H_RF$) of 97. (4)The minimum wear volume ($174{\times}10^{-3}mm^3$) was shown in the 10% ceramic-containing 2712 sintered compact after aging. From these results, the 2712 sintered compact containing 10% ceramics thought to be the most suitable one for the fabrication of aluminum engine part.

Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering (자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성)

  • Lee, Eui Seon;Byun, Jongmin;Jeong, Young-Keun;Oh, Sung-Tag
    • Korean Journal of Materials Research
    • /
    • v.30 no.6
    • /
    • pp.321-325
    • /
    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.