• Title/Summary/Keyword: Silane coating

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Preparation of Alumina Sol Coated BOPP Composites and Their Gas Permeation Characteristics (Alumina Sol을 코팅한 BOPP 복합체의 제조 및 기체 투과 특성)

  • Hong, Seong-Uk;Oh, Jae-Won;Ko, Young-Deok;Song, Ki-Chang
    • Membrane Journal
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    • v.19 no.1
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    • pp.19-24
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    • 2009
  • Sol-gel process is relatively simple, easy to use, cheap to install, and results in thin coating layers with superior physical and gas barrier properties. Films coated by the sol-gel process can be used as insulating films or packaging films for foods, chemicals, drugs, and beverages, etc. In this study, alumina sol was synthesized from aluminum isopropoxide and silane coupling agent was added to make coating solutions. In addition, biaxially oriented polypropylene (BOPP) was coated using several alumina sol solutions and their oxygen permeabilities were measured. The experimental results indicate that in the best case, the oxygen permeability of coated film was reduced by 85% compared to that of pure BOPP.

Preparation and Properties of Aminosilane Terminated Waterborne Polyurethane (Aminosilane Terminated 수분산 폴리우레탄 코팅 용액의 제조 및 특성)

  • Shin, Yong Tak;Hong, Min Gi;Choi, Jin Joo;Lee, Won Ki;Lee, Gyoung Bae;Yoo, Byung Won;Lee, Myung Goo;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.48 no.4
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    • pp.434-439
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    • 2010
  • NCO terminated polyurethane prepolymers were synthesized from isophorone diisocyanate(IPDI), poly(tetramethyleneglycol)(PTMG) and dimethylol propionic acid(DMPA). Subsequently, aminosilane terminated prepolymers were prepared by capping the NCO groups of polyurethane prepolymers with different moles of aminopropyl triethoxysilane(0~0.02 mole) as a coupling agent. The average particle size of the silylated polyurethane solutions increased with increasing APS content. Also, the prepared coating films showed better thermal stability and pencil hardness than pure waterborne polyurethane.

EVALUATION OF WATER REPELLENCY FOR SILICON OXIDE FILMS PREPARED BY RF PLASMA-ENTRANCED CVD

  • Sekoguchi, Hiroki;Hozumi, Atsuhi;Kakionoki, Nobuyuki;Takai, Osamu
    • Journal of the Korean institute of surface engineering
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    • v.29 no.6
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    • pp.781-787
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    • 1996
  • Silicom oxide films with good water repellency were prepared by rf plasma-enhanced CVD (rf-PECVD) using four kinds of organosilicon compound, which had different number of methyl ($CH_3$) groups, and oxygen as gas sources. The differences in the deposition rates, film composition and film properties were studied in detail. Water repellency depended on the number of $CH_3$ groups in the organosilicon compounds and the partial pressure of oxygen in the plasma. The highest contact angle for water drops, about 95 degrees, was obtained when trimethy lmethoxy silane (TMMOS) was used. The contact angle decreased with the amount of oxygen gas introduced into the plasma. The dissociation of $CH_3$ groups by adding oxygen was comfirmed by Fourier transform infrared spectroscopy(FTIR) and X-ray photoelectron spectroscopy (XPS). The optical properties were estimated by double-beam spectroscopy and ellipsometry. The transmittance of the glass plate coated by the film prepared with tetramethoxy silane (TMOS) was about 90% and the refractive index of film was 1.44. This value was smaller than the refractive index of a glass plate(soda lime glass, refractive index is 1.515) and this film played a role of anti-refractive coating.

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Replacements for Chromate Pigments in Anticorrosion Primers for Aluminum Alloys

  • Yin, Zhangzhang;Ooij, Wim van;Puomi, Paula
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.206-210
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    • 2007
  • Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Chromate is currently widely used in the aerospace industry as the corrosion inhibitor for these alloys. However, chromate needs to be replaced due to its strong carcinogenicity. In this study, an extensive pigment screening has been performed to find replacements for chromates. Different categories of inhibitors were evaluated by immersion tests, DC polarization tests and other methods. Phosphates, zinc salts, cerium salts, vanadates and benzotriazole were found to be effective inhibitors for AA7075. Among those inhibitors, zinc phosphate was found to be the most effective in our novel, silane-based, one-step aqueous primer system. The performance of this primer is comparable to that of currently used chromate primers in accelerated corrosion tests, while it is completely chromate-free and its VOC is about 80% less than that of current primers. Studies by SEM/EDS showed that the unique structure of the superprimer accounts for the strong anti-corrosion performance of the zinc phosphate pigment. The self-assembled stratified double-layer structure of the superprimer is characterized by a less-penetrable hydrophobic layer at the top and a hydrophilic layer accommodating the inhibitors underneath. The top layer functions as the physical barrier against water ingress, while the lower layer functions as a reservoirfor the inhibitor, which is leached out only if the coating is damaged by a scratch or scribe. The presence of a silane in the primer further improves the adhesion and anti-corrosion performance of the primer.

Characterization of Reverse Osmosis Membrane Surface Modified by Silane-epoxy Using UV (UV를 적용한 역삼투막의 실란-에폭시 표면 개질 및 특성 평가)

  • Park, Hee Min;Yang, Won Yong;Lee, Yong Taek
    • Membrane Journal
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    • v.28 no.3
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    • pp.169-179
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    • 2018
  • The purposes of this paper were to improve both fouling and chlorine resistance by increasing the hydrophilicity of the reverse osmosis membrane. In order to improve chlorine resistance, the surface of RO membrane was activated by ultraviolet irradiation, and then it was modified by the sol-gel method using Octyltriethoxysilane (OcTES) such as the silane coupling agent to low sensitivity to chlorine, thereby the polyamide active layer was protected and chlorine resistance was improved. In addition, polyglycerol polyglycidyl ether (PGPE) and sorbitol polyglycidyl ether (SPE) coating with different number of epoxides, ring opening reaction of epoxide improved the anti-fouling resistance. The surface modification condition was optimized by FT-IR, XPS, and contact angle analysis. As a result, the permeability reduction rate of the silane-epoxy modified membrane after the fouling test was decreased about 1.5 times as compared with that of the commercial membrane. And the salt rejection was maintained over 90% at $20,000ppm{\times}hr$ even after chlorine resistance test.

A Study on the Evaluation of Basic Properties of Composite Emulsion Finishes (복합 에멀젼계 마감재의 기초물성 평가에 관한 연구)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Kim, Deuck-Mo;Song, Sung-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.35-41
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    • 2020
  • The thin coating material used in the outer insulation finishing method is a finishing material mainly based on acrylic emulsion. In this study, the properties of silane modified acrylic emulsion and silica dispersed acrylic emulsion were evaluated. Experimental results showed that the silane modified acrylic emulsion had no significant effect on improving tensile strength, but was effective in improving the performance of adhesion strength, water absorption coefficient, and hot and cold repeat resistance. Silica-dispersed acrylic emulsions were effective in improving tensile strength, and at 10% substitution rate, they were effective in improving the performance of adhesion strength, water absorption coefficient and hot / cold resistance. Through this, it was judged that a composite emulsion capable of improving the performance of the acrylic emulsion could be prepared.

Preparation of UV-Curable Organic-Inorganic Hybrid Hard Coating Films Using Alumina Sols and Acrylate Monomers (알루미나 졸과 아크릴레이트 단량체를 이용한 UV경화형 유-무기 하이브리드 하드코팅 막 제조)

  • Hwang, Ji-Hyeon;Song, Ki-Chang
    • Korean Chemical Engineering Research
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    • v.49 no.3
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    • pp.277-284
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    • 2011
  • In this study, UV-curing type organic - inorganic hybrid hard coating solutions were prepared from alumina sols and acrylate monomers. The mixture of alumina sols, prepared from aluminum isopropoxide, and a silane coupling agent, methacryloxypropyl trimethoxysilane(MPTMS), was used as an inorganic component. Also, the mixture of acrylate monomers, pentaerythritol triacrylate(PETA), 1,6-hexanediol diacrylate(HDDA) and dipentaerythritol hexaacrylate (DPEHA), was used as an organic component. The organic-inorganic hybrid coating solutions were obtained by mixing the inorganic component and organic component, deposited on polycarbonate substrates by spin coating and densified by UV-curing. The effect of the amount of MPTMS in the inorganic component and the irradiation time during UV-curing was studied on the properties of coating films. As a result, when 0.20 mole of MPTMS was used, the pencil hardness of coated films showed an excellent pencil hardness of 3H and also exhibited a good abrasion resistance of 2% in haze.

Preparation of Pervaporation Composite Membranes for Butanol Separation (부탄올 분리용 투과증발 복합막 제조)

  • Kim, Sung-Soo;Kim, Hyoun-Young
    • Membrane Journal
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    • v.19 no.1
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    • pp.54-62
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    • 2009
  • Pervaporation membrane for butanol separation was prepared by hybrid process. Plasma treatment of commercial poly(dimethylsiloxane) (PDMS) membrane was attempted and combination of plasma treatment and PDMS solution coating on polysulfone, poly(ether imide) supports were also performed. Plasma treatment of PDMS membrane with hexane and silane group compounds was performed to increase the hydrophobicity of the surface, which enhanced the separation factor upto 12.5 at the expense of flux decrease down to $1.15kg/m^2{\cdot}hr$. Contact angle and relative sorption ratio were also related with hydrophobicity of the memrbane. Increase of PDMS prepolymer composition resulted in dense structure of coating layer with better separation factor. Effects of sequence of PDMS coating vs. plasma treatment were examined. It was found that plasma treatment with butanol and n-hexane plasma followed by PDMS coating showed better performance and vice versa for plasma treatment with hexamethyldisilane and hexamethyldisilazane.

Design of Hard Coating Resin for In-mold Decoration (IMD) Foil and Effects of EB Irradiation on IMD Foil Layers (In-mold Decoration(IMD) 포일용 경질 코팅 수지 설계 및 전자빔 조사가 IMD 포일 구성층에 미치는 영향)

  • Sim, Hyun-Seog;Kim, Geon-Seok;Shin, Ji-Hee;Lee, Kwang-Hee
    • Polymer(Korea)
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    • v.36 no.3
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    • pp.268-274
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    • 2012
  • The silane coupling agent, 3-(trimethoxysilyl)propyl methacrylate (${\gamma}$-MPTS), was grafted on the surface of alumina nanoparticles. We used the surface modified nanoparticles in the hard coating layer for in-mold decoration (IMD) foils and evaluated the coating properties such as hardness and anti-abrasion property. The effects of electron beam (EB) irradiation on color layer and anchor layer of IMD foils were observed through the difference in color and the cross-cut tape test, respectively. Also, cure kinetics as studied quantitatively under various reaction temperatures by analysis of surface properties and Fourier transform infrared (FTIR) spectroscopy. From these results, we constructed database for the commercial exploitation of EB curing system.

Preparation of Poly(ethylene naphthalate) Film Coated with Silicones for High Temperature Insulator (실리콘 코팅을 이용한 poly(ethylene naphthalate) 고온용 방열 필름의 제조)

  • Lee, Soo;Na, Cha-Soo
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.2
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    • pp.167-173
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    • 2007
  • The surface of poly(ethylene naphthalate) film applicable to high temerature insulator for convection microwave oven was modified with silicone coating solutions in the presence of silane crosslinking agent. The structure and properties of the PEN films were investigated by using Fourier transform IR spectroscopy, viscometry, microscopy, and tensile tests. The experimental results showed that the coating with silicone enhanced thermal stability up to $200^{\circ}C$, and slightly lowered the tensile strength and elongation of the PEN films. Judging from dimensional stability results the silicone coated PEN films can not be used for higher temperature insulator above $230^{\circ}C$. Serious dimensional contraction of films was obtained during heat treatment at $250^{\circ}C$ even for 1h. However, the surface of those films still have same chemical structure of silicones. Therefore, If we use PEN film prestretched at $230^{\circ}C$ as base one it will be possible to prepare a high temperature insulator up to $230^{\circ}C$. Conclusively, a silicone coated PEN film can be suitable for the application to convection microwave oven door insulator at high temperature up to $230^{\circ}C$.