• Title/Summary/Keyword: Shop Floor

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Pass Schedule Design for Improvement of Drawing Speed in the Dry Wire Drawing Process (신선 속도 향상을 위한 건식 신선 공정의 패스스케줄 설계)

  • 김영식;김동환;김병민;김민안;박용민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.600-603
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    • 2000
  • In the high carbon steel wire drawing process, the wire temperature increases as the drawing speed is faster in order to increase the production rate in the shop floor. The rapid temperature rise causes the wire fracture in the dry wire drawing process. So, in this paper, the isothermal pass schedule program, which includes the calculation method of wire temperature at each pass, is proposed to prevent the wire fracture due to the temperature rise. Using the isothermal pass schedule program, it is newly proposed the pass schedule design system that prevents the cup-cone defects, improves the elongation of the final products and assures further deformation. As a result, the temperature rise of the wire was decreased and the production rate of the final product is remarkably grown up according to the increase of the final drawing speed than that of the conventional process. Also, the proposed pass schedule design system could give a useful information to the process designer who would design the high carbon steel wire drawing process.

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Turning STEP- NC paradigm and delta volume decomposition (선반용 STEP-NC 패러다임 및 델터볼륨 분해 알고리즘)

  • Lee Byeong Eon;Jeong Dae Hyeok;Seo Seok Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.217-224
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    • 2003
  • ISO 14649 is a new interface (or language) standard for the CAD-CAM -CNC chain, currently under establishment by ISO TC184 SCI and SC4 . Upon completion, it will replace ISO 6983, so called M amp; G codes used for CNC since 1950' s. As the new language is being established, a new CNC controller called STEP-CNC (STEP­compliant CNC), capable of carrying out various intelligent tasks using the new language as an input, receives worldwide attention. In this paper, we present a distributed architecture for STEP-NC system based on the generic paradigm of STEP-NC. The STEP-NC system is consisted of 3 sub-systems: 1) CGS (Code Generation System), 2) CES (Code Edit System), and 3) ACS (Autonomous Control System). Also presented in this paper is algorithm for delta volume decomposition, a crucial algorithm for developing CGS. First method is based on the cutting tool and the second method is based on the turning features commonly used in the shop floor. An illustrative example is given to compare the two methods, and to illustrate usage scenario of the delta volume in the turning STEP- NC system under development.

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The Effects of Innovation Activity to Business Performance in Small and Medium Enterprises (중소기업의 혁신활동이 경영성과에 미치는 영향)

  • Koo, Il Seob
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.4
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    • pp.1-8
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    • 2012
  • The purpose of research is to reveal the basic factors which innovation behaviors is motivated in the small-and-medium sized company for strengthening the competitiveness. This study empirically investigates and I was able to obtain participations of 114 questionnaire, and derived statistics by means of SPSS/PC version 18.0. In this study I found that strategic approach of organization and educational supports are significant to effective shop-floor process control. Also, results of process control are significant to customer satisfaction and business performance.

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The Effect of Tool Wear and Environmental Consciousness due to Cutting Fluid Atomization in Machining Process (기계가공시 공구수명과 절삭유 미립화에 따른 환경적 측면에 관한 연구)

  • Hwang, Joon;Chung, Eui-Sik;Hong, Gi-Bae;Sung, Noh-Chul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.854-857
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    • 2000
  • This paper presents the experimental results of relationship between the machinability and environmental consciousness due to cutting fluid atomization in machining process. Even though cutting fluid improves the machined part quality through the cooling and lubracating effects, its environmental impact is also increased according to the cutting fluid usage. Cutting tool wear is one of criterion for deciding the machinability. A few turning operations were performed to know the qualitative effectiveness of cutting fluid to tool wear improvement. This research can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

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Practical issues on Workplace-Employee Panel Survey: The Cases of Australia, Canada, Britain (사업장단위 노사관계 패널조사 사례: 호주, 캐나다, 영국의 조사와 한국에서의 합의)

  • Han, Jun;Park, Chan-Ung
    • Proceedings of the Korean Association for Survey Research Conference
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    • 2000.06a
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    • pp.117-135
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    • 2000
  • The corporate restructuring following the economic crisis in Korea has brought about fundamental changes in the structure and practice of employment relations. However the lack of information on processes and consequences of such changes hinder the appropriate policy making on shop-floor industrial relations. Correct assessment of realities an effective policy making require information on human resource management practices and structure of employment relations at the workplace level. This paper critically examines the experiences of workplace-employee integrated surveys carried out in advanced countries including Australia, Canada, and Britain, to extract methodological implications for such survey in Korea. We focus on the backgrounds of the surveys and practical issues involved in multi-level, longitudinal survey design.

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Wireless supply web modeling using mobile service (모바일 서비스를 이용한 Wireless Supply Web 모델링)

  • Kim, T.;Kim, H.;Yang, S.;Cha, M.;Suh, D.;Seong, N.
    • 한국IT서비스학회:학술대회논문집
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    • 2003.05a
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    • pp.591-597
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    • 2003
  • 모바일 서비스는 공급사슬의 모든 단계와 연관되어 있는데, 특히 재고 주문관리, 주문 충족, 구매, 물류와 모니터링 분야와 밀접히 관련시켜 볼 수 있다. 기본적으로 모바일 서비스의 핵심은 참가자들 간에 정보의 공유로서 이를 통해서 공급사슬의 지각과 반응의 효율을 높일 수 있다. 모바일 서비스의 장점은 편재성(ubiquity), 속도, 추적, 위치확인, 개인화와 안전성에 있다. 공급사슬의 3가지 중요한 요소는 속도, 변화 및 가시성을 들 수 있는데, 모바일 서비스는 이 세가지 분야를 충족시킬 수 있다. 본 연구의 목적은 모바일 서비스를 이용해서 wireless 공급 웹을 모델링 하고자 한다. 재고관리, 원격 진단, 현장 작업자와의 통신, 추적과 모니터링을 포함한 고객요구 충족, 재고의 가시성, 실시간 shop floor data collection, 자산 추적 및 창고관리분야에 적용가능한 고객중심의 공급 웹을 모델링하고 RFID를 이용해서 창고관리 문제에 대한 프로토타입을 제시하고자 한다.

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A Study on Determining Single-Center Scheduling for LTV(LifeTime Value) Using Heuristic Method (휴리스틱 방법을 활용한 고객 생애 가치에 대한 단일 업체 일정계획 수립에 관한 연구)

  • 양광모;강경식
    • Journal of the Korea Safety Management & Science
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    • v.5 no.1
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    • pp.83-92
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    • 2003
  • Scheduling plays an important role in shop floor planning. A scheduling shows the planned time when processing of a specific job will start on each machine that the job requires. It also indicates when the job will be completed on every process. Thus, it is a timetable for both jobs and machines. There is only one server available and arriving work require services from this server. Job are processed by the machine one at a time. The most common objective is to sequence jobs on the severs so as to minimize the penalty for being late, commonly called tardiness penalty. Based on other objectives, many criteria may serve as s basis for developing job schedules. The process also comprises all strategic planning, capital investments, management decisions, and tasks necessary to create a new product. manufacturing processes must be created so that the product can be produced in the product facility. Purchasing new equipment and training workers may be required if new technology is to be used. Tools, fixtures, and the sequence of steps in the manufacturing processes must all be developed to allow rapid, high-quality, cost effective production. Also, it may be needed to be rearrange the production facility to adapt to the new manufacturing processes. Therefore, this study tries to proposed that Scheduling by customer needs group for minimizing the problem and reducing inventory, product development time, cycle time, and order lead time.

Construction of Scheduling Support System for Panel Lines by Digital Manufacturing Simulation (디지털 생산 시뮬레이션 기반의 판넬라인 일정계획지원 시스템 구축)

  • Lee, Kwang-Kook;Choi, Dong-Hwan;Han, Sang-Dong;Park, Ju-Young;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.2 s.146
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    • pp.228-235
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    • 2006
  • Nowadays, digital manufacturing has been known to be very effective method in manufacturing fields. It is aimed to estimate process time, to improve operation efficiency, and to prevent bottleneck processes in advance of real manufacturing. This paper addresses a scheduling support system for panel hues in a shipyard through digital manufacturing simulation. The proposed system supports operators to make better decisions on the shop-floor scheduling in panel lines. It ,would provide a complete schedule that is at least as good as any schedule currently obtained. Furthermore, it can evaluate the operator's schedule by simulating it with 3-dimensional models before the work orders and schedules are released.

Optimal Cutting Condition of Tool Life in the High Speed Machining by Taguchi Design of Experiments (다구찌 실험 계획법을 이용한 고속가공에서 공구수명 조건의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.59-64
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    • 2006
  • High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

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AP224 based Feature Translation from 3D CAD through STEP Part111 (3차원 CAD에서 STEP Part111을 통한 AP224 특징형상 데이터 번역)

  • Kim, J.H.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.4
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    • pp.303-314
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    • 2006
  • The exchange of CAD (Computer Aided Design) models between different CAD systems and to downstream applications such as manufacturing has become very important to modem industry. One serious current issue is that the process cannot automatically import existing 3-D solid models in a variety of commercial CAD formats into the process without manually re-mastering the model in current standard including "SIEP AP(Application Protocol) 203 Edition 1" To fully integrate technical data from the design agency to the shop floor, design intent and validated 3D geometry of feature based parametric CAD model should be brought into the standardized processes. To overcome this limitation, AP203 Edition 2 (Ed.2) and its related STEP parts such as Part55, Part108, Part109, Part111 and Part112 are starting to be available to handle this problem. The features in Part111 are harmonized with the machining features available in AP224. This paper is focused on two mapping technologies: CAD to Part111 mapping and Pat111 to AP224 mapping including case studios and it will provide the guideline about what should be done next in the AP203 Ed.2 to AP224 mapping. The final goal of this project is to integrate technical data from CAD to AP224 based manufacturing information through AP203 Ed.2.