• Title/Summary/Keyword: Shock reliability

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Developing Microcellular Foamed Vibration Isolator for DVD by Axiomatic Approach (공리적 접근을 이용한 DVD용 초미세 발포 방진재 개발)

  • Jeong, Pil-Jung;Cha, Seong-Un
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.101-106
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    • 2000
  • As the rotational speed of optical disk drive is increasing nowadays, the reliability to vibration and shock becomes more important. For this, various of rubber vibration isolators are being developed by varying the shape and hardness. But it is difficult for the hardness of common used rubber to be lowered below Duro 30 degrees, and because of the shape complexity of rubber vibration isolator there are difficulties of analysis. Microcellular foamed vibration isolator has various cell densities and cell sizes, so it can vary the stiffness and damping coefficient. In addition, its hardness can be lowered below Duro 30 degrees. Axiomatic Approach is very useful design method for designing new product or new process. Axiomatic Approach's character is scientific and analytical method. In this paper, developing process of microcellular foamed vibration isolator for DVD is presented with Axiomatic Approach.

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A Experiment Study for Welding Optimization of fillet Welded Structure (필릿 용접 구조물의 용접 최적화률 위한 실험적 연구)

  • Kim, Il-Soo;Na, Hyun-Ho;Kim, Ji-Sun;Lee, Ji-Hye
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1054-1061
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    • 2011
  • GMA welding process is a production process to improve productivity for the provision of higher quality of material, These includs numerous process variables that could affect welding quality, productivity and cost savings. Recently, the welding part of construction equipment had frequent failure of major components in the welding part of each subsidiary material due to shock which is very poor according to the welding part. Therefore, the implementation of sound welding procedure is the most decisive factor for the reliability of construction machinery. The data generated through experimens conducted in this study has validated its effectiveness for the optimization of bead geometry and process variables is presented. The criteria to control the process parameters, to achieve a healthy bead geometry. This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process.

A Study on the Measurement and Determination of External Loop Impedance on TN-C-S System (TN-C-S 접지계통에서 외부 루프 임피던스의 실측 및 기준값 설정에 관한 연구)

  • Yi, Geon-Ho;Jung, Jin-Soo;Moon, Hyun-Wook;Kim, Sun-Gu
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.8
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    • pp.1163-1168
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    • 2013
  • The maximum allowable value of loop impedance($Z_s$) to secure the operation of overcurrent protective devices and the safety for indirect contact is a very important in TN-C-S system. The loop impedance is divided into inner loop impedance which consumer can adjust and external loop impedance($Z_e$) which only electric operator can adjust. Thus, an external loop impedance which limits to less than a certain value is a very important factor for human body protection against electric shock in TN-C-S system. The concept of loop impedance($Z_s$) is recently introduced to the domestic, the study about external loop impedance is yet insufficient. However, the study about the reference impedance as specified by the IEC 60725 standard to improve the quality and reliability of the power supply is being made. In this paper, reference value of external loop impedance($Z_e$) to meet domestic environment will be proposed by the nationwide measurement and statistical analysis.

The Detection of the Internal Defect in the Glass Using Auto Focusing Method (자동 초점 기법을 이용한 유리 내부 결함 검출)

  • Jy, Yong-Woo;Jhang, Kyung-Young;Jung, Ji-Hwa;Kim, Suk-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1047-1054
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    • 2004
  • Internal defects in the glass, like-as micro-voids, micro-cracks, or inclusions, easily cause the failure when the glass is exposed to the shock or the thermal variation. In order to produce the highly reliable glass product, the precision inspection of the defect in the glass is required. For this purpose, this paper proposes a machine vision technique based on the auto-focusing method, which searches the defect and measures the location under the fact that the edge image of defect must be the most clear when the focal plane of CCD camera is coincided with the defect. As for the search index, the gradient indicator is presented. The basic principles are verified through the simulations for the computer-generated defect images, where the affects of defect shape, gray level of background, and the brightness of the defect image are also analyzed. Finally, experimental results for actual glass specimens are shown to confirm the applicability of this method to the actual field.

A Study on the Identification of Electrical Materials by a Fire (화재로 인한 전기재료 감식에 관한 연구)

  • 박남신;홍진웅;조경순
    • Fire Science and Engineering
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    • v.6 no.1
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    • pp.90-98
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    • 1992
  • Over the last 100 years since the introduction of electricity, the nation has faced ever increasing demand for electricity as consequence of the rapid economic growth. The expanded consumption ratio for electricity naturally increased the possibility for electricity related accident mainly iii the form of electrically ignited fire and human injuries from electric shock. Under such circumstances, the presented study sets a focus on analysing the causes of the electrically related fire accidents happened in the nation over the last 10 years(in the 80's) to provide a scientific basis for identifying the cause of electric fires. Identification of the cause of fire ignited electrically may be approached either by studying accident related electrical properties or by investigating power instruments at the place of the accient. In the present paper, the former approach is taken especially on investigating the consequences of over current induced by short circuiting of high power instruments which is reported as the primary cause electricity related fire accidents. In order to provide reliability of the identification method, microscopic photograph's are taken for the cross sections of the electrical materials(fuse, wire, plug socket and plug) after being exposed to over current and heated by external means respectively. The results are consequently compared and analysed.

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Injury Assessment and Analysis under Blast Load Using MADYMO (MADYMO를 이용한 폭발 하중에 따른 인체 상해평가 및 분석)

  • Choi, Ho-Min;Kim, Jae-Ki;Pack, In-Seok;Lee, In-Young;Kwon, Dae-Ryeong;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.24-29
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    • 2017
  • There is a need for explosion experiments for explosion-related research. However, there are many restrictions in performing an actual experiment. Therefore, in this paper, an alternative method of overcoming the constraints of an explosion experiment has been conducted using a passenger behavior analysis program called MADYMO to assess and analyze the human body injury due to explosion load. To increase the reliability of the analysis, a drop test has been conducted with the analysis. We provide a new framework for performing the analysis. In future, we will further develop our research with the goal of reducing the opportunity cost for the study of the human body injury.

Development of Start Feel Index of a Forklift Truck (지게차 출발감각 평가지수 개발)

  • Jang, Han-Gi;Guk, Du-Yun;Lee, Jong-Gyu;Choe, Jun-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.74-82
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    • 2002
  • In this paper the start fuel index was developed to estimate ride quality of a forklift truck during the start motion. Through the consultation with test drivers, definition of start feel was made, and three parameters were selected to describe the start motion. They are engagement shock in the forwarding direction, vertical and pitch vibration respectively. To find out the relation between the measured motion and the subjective fueling, both the subjective rating and the measurement of vehicle motions were performed simultaneously. The correlation analysis between the two kinds of results showed start fuel was expressed by the measured accelerations with accuracy and reliability, Use of the new index has advantages of not only evaluating start fuel only by the measured signals but providing the consistent results which are not affected by physical and mental state of a test driver. Usefulness of the new index was confirmed by verification test on four new forklift trucks of a same model, which showed the order of preference by the index was coincided that by subjective evaluation.

Stiffness Analysis of Compressed Rubber Components for Anti-Vibration (압축된 방진고무의 강성 해석)

  • Kim, Kug-Weon;Lim, Jong-Rak;Ahn, Tae-Kil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.141-147
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    • 1999
  • Optical disk technology with a laser beam for data recording and retrieval is one of the most promising route for high density information storage in multimedia era. As the storage density and data transfer rates are increased, mechanical issues, mainly noise and vibration, become critical. Rubber materials are extensively used in various machine design application, mainly for vibration/shock/noise control devices. Over the years an enormous effort has been put into developing procedures to provide properties of rubber components with complex shape and under pre-deformed state. In this paper, non-linear large deformations of a rubber mount for optical disk drive were investigated using the finite element method. A tension test of rubber material was performed, to calculate a strain energy function. According to the pre-deformed state, the variation of rubber mount stiffness were calculated and the reliability of numerical results were checked by compared with the measuring the deflection values. Also, the effects of the pre-deformed rubber mount on the system dynamic characteristics were investigated and the relation between the static stiffness variation of rubber mount and the natural frequence variation of system was discussed.

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Reliability evaluation of 1608 chip joint using Sn8Zn3Bi solder under thermal shock (Sn8Zn3Bi 솔더를 이용한 1608 칩 솔더링부의 열충격 신뢰성 평가)

  • Lee, Yeong-U;Kim, Gyu-Seok;Hong, Seong-Jun;Jeong, Jae-Pil;Mun, Yeong-Jun;Lee, Ji-Won;Han, Hyeon-Ju;Kim, Mi-Jin
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.225-227
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    • 2005
  • Sn-8wt%Zn-3wt%Bi (이하, Sn-8Zn-3Bi) 솔더의 장기 신뢰성을 평가하기 위하여 열 충격 시험을 행하였다. 열 충격 시험은 $-40^{\circ}C$에서 $80^{\circ}C$범위에서 1000 사이클 동안 하였다. 접합 기판으로는 각각 OSP(Organic Solderability Preservative), Sn 그리고 Ni/Au 처리를 한 PCB(Printed Circuit Board) 패드를 사용하였다. 접합에 사용한 부품은 1608 Chip(Multi Layer Chip Capacitor, Chip Resistor) 으로 전극 부위에 Sn-37wt%Pb, Sn 도금하여 사용하였다. 솔더링 후 1608 Chip의 전단 강도와 솔더링부에서 미세조직 및 IMC(Inter Metallic Compound) 변화를 관찰하였다. 측정결과, Sn-8Zn-3Bi 솔더의 초기 전단 강도는 기판의 표면처리에 상관없이 약 40N 이상이었다. 그리고 열충격 시험 1000 사이클 후에는 모든 기판에서 2N 정도 약간의 강도 저하를 보였다.

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A Experiment Study for Selection of Welding Condition of fillet Welded Structure (필릿용접 구조물의 용접조건 선정을 위한 실험적 연구)

  • Na, Hyun-Ho;Kim, Ill-Soo;Kim, Ji-Sun;Lee, Ji-Hye
    • Journal of Welding and Joining
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    • v.29 no.4
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    • pp.41-47
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    • 2011
  • GMA welding process is a production process to improve productivity for the provision of higher welding quality of material. These includes numerous process variables that could affect welding quality, productivity and cost savings. Recently, the welding part of construction equipment had frequent failure of major components in the welding part of each subsidiary material due to shock which is very poor according to the welding part. Therefore, the implementation of sound welding procedure is the most decisive factor for the reliability of construction machinery. The data generated through experiments conducted in this study has validated its effectiveness for the optimization of bead geometry and process variables is presented. The criteria to control the process parameters, to achieve a good bead geometry. This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process.