• 제목/요약/키워드: Shewhart Control Chart

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수요량과 다양성 패턴에 의해 유형화된 단기간 표준화 관리도와 단기간 합격판정 관리도의 개발 (Development of Short-Run Standardized Control Charts and Acceptance Control Charts Classified by the Demand Volume and Variety)

  • 최성운
    • 대한안전경영과학회지
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    • 제12권4호
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    • pp.255-263
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    • 2010
  • The research developes short-run standardized control charts(SSCC) and short-run acceptance control charts(SACC) under the various demand patterns. The demand patterns considered in this paper are three types such as high-variety and repetitive low-volume pattern, extremely-high-variety and nonrepetitive low-volume pattern, and high-variety and extremely-low-volume pattern. The short-run standardized control charts developed by extending the long-run ${\bar{x}}$-R, ${\bar{x}}$-s and I-MR charts have strengths for practioners to understand and use easily. Moreover, the short-range acceptance control charts developed in the study can be efficiently used through combining the functions of the inspection and control chart. The weighting schemes such as Shewhart, moving average (MA) and exponentially weighted moving average (EWMA) can be considered by the reliability of data sets. The two types according to the use of control chart are presented in the short-range standardized charts and acceptance control charts. Finally, process capability index(PCI) and process performance index(PPI) classified by the demand patterns are presented.

두 개의 이상원인을 고려한 VSSI$\bar{X}$ 관리도의 경제적-통계적 설계 (Economic-Statistical Design of VSSI$\bar{X}$ Control Charts Considering Two Assignable Causes)

  • 이호중;임태진
    • 대한산업공학회지
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    • 제31권1호
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    • pp.87-98
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    • 2005
  • This research investigates economic-statistical characteristics of variable sampling size and interval (VSSI)$\bar{X}$charts under two assignable causes. A Markov chain approach is employed in order to calculate average run length (ARL) and average time to signal (ATS). Six transient states are derived by carefully defining the state. A steady state cost rate function is constructed based on Lorenzen and Vance(1986) model. The cost rate function is optimized with respect to six design parameters for designing the VSSI $\bar{X}$ charts. Computational experiments show that the VSSI $\bar{X}$ chart is superior to the Shewhart $\bar{X}$ chart in the economic-statistical sense, even under two assignable causes. A comparative study shows that the cost rate may increase up to almost 30% by overlooking the second cause. Critical input parameters are also derived from a sensitivity study and a few guideline graphs are provided for determining the design parameters.

분계점 붓스트랩 방법을 이용한 자기상관을 갖는 공정의 $\bar{X}$ 관리도 ($\bar{X}$ control charts of automcorrelated process using threshold bootstrap method)

  • 김윤배;박대수
    • 품질경영학회지
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    • 제28권2호
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    • pp.39-56
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    • 2000
  • ${\overline{X}}$ control chart has proven to be an effective tool to improve the product quality. Shewhart charts assume that the observations are independent and normally distributed. Under the presence of positive autocorrelation and severe skewness, the control limits are not accurate because assumptions are violated- Autocorrelation in process measurements results in frequent false alarms when standard control chats are applied in process monitoring. In this paper, Threshold Bootstrap and Moving Block Bootstrap are used for constructing a confidence interval of correlated observations. Monte Carlo simulation studies are conducted to compare the performance of the bootstrap methods and that of standard method for constructing control charts under several conditions.

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미세공정변동에서 관리도의 경제적 설계를 위한 조사연구 (A Survey on The Economic Design of Control Chart in Small Process Variation)

  • 김종걸;엄상준;김형만
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2013년 춘계학술대회
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    • pp.533-546
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    • 2013
  • 이 논문은 미세공정변동에서 극소불량을 감지하는 관리도의 경제적 설계를 개발하기 위한 조사연구이다. 일반적인 관리도의 설계는 통계적 설계와 경제적 설계로 구분할 수 있다. 공정의 변동 원인에 따라 샘플의 간격(h), 샘플의 크기(n), 관리한계선(k) 등의 설계 모수를 최적접근방법으로 결정을 하는 경제적 설계의 모델을 조사하였다. 관리도의 경제적 설계는 공정의 관리이상상태를 효율적으로 감지하여 관리상태로 정상화 시키는 것에 대한 공정의 개선비용과 기대품질비용을 절약 할 수 있는 최적설계 방안이다. 그리고 Shewhart 관리도의 X-bar 통계량으로 극소불량을 검출 하는것에 한계가 있기 때문에 Zp 통계량과 분포를 설계하여 극소불량을 빠르게 감지할 수 있는 Zp 관리도의 설계를 적용하고, 미세공정변동을 정확하게 감지할 수 있는 CUSUM 관리도를 동시에 적용하였다. 따라서, 미세공정변동과 극소불량을 동시에 관리 할 수 있는 Zp-CUSUM 관리도의 통계적 설계 구조를 체계화 하였으며, 기존의 경제적 설계의 모델을 비교 분석하여 새로운 경제적 설계에 대한 모델을 제안하고자 한다.

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$\bar{X}$ 관리도에서 런길이의 중위수에 기초한 모수 추정의 영향 (The effect of parameter estimation on $\bar{X}$ charts based on the median run length)

  • 이유진;이재헌
    • Journal of the Korean Data and Information Science Society
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    • 제27권6호
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    • pp.1487-1498
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    • 2016
  • 관리도를 사용하여 공정을 관리할 때, 일반적으로 공정 모수의 정확한 값은 알 수 없기 때문에 제1국면의 표본을 통하여 이를 추정해서 사용하고 있다. 또한 추정된 공정 모수를 이용하여 관리도를 설계하는 경우 관리한계는 관리상태에서의 런길이의 평균인 ARL (average run length)이 미리 지정한 값을 만족하도록 설정하고 있다. 그러나 런길이의 분포는 일반적으로 치우쳐져 있기 때문에, 런길이의 평균 대신 중위수를 사용하는 것이 바람직할 수 있다. 이 논문에서는 제1국면에서 추정한 모수를 사용하는 경우 부그룹의 크기에 따른 $\bar{X}$ 관리도의 성능에 대해 연구하였고, 이때 공정 평균에 대한 추정량은 전체 표본평균을 사용하고 공정 표준편차에 대해서는 5가지 추정량을 사용하여 이에 대한 영향을 살펴보았다. 기존 연구와 다른 점은 여러 가지의 부그룹 크기에 대해 모수 추정의 영향을 ARL 대신 런길이의 중위수인 MRL (median run length)에 기초하여 살펴보았으며, 두 가지 방법에 대해 그 결과를 비교하였다.

통계적 방법을 이용한 전력품질 관리방안 (Applicability of Statistical Evaluation to Power Quality Analysis)

  • 조수환;장길수;권세혁;박상호;전영수;곽노홍
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 A
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    • pp.22-24
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    • 2006
  • The installations of power quality monitoring system have increased drastically over the past several decades. These systems have been effectively used to monitor, analyze and diagnose the conditions of power system, and furthermore can be used to improve the present asset maintenance policy, scheduled (time-based) method, into the advanced, cost-effective and labor-effective maintenance methods, such as condition-based maintenance, predictive maintenance and reliability centered maintenance. As an approach to this, this paper introduces the statistical methods, three kinds of control charts (Shewhart chart, CUSUM chart and EWMA chart), and discusses the applicability of these methods to recognize the changing trends of power quality indices and to estimate the system's condition, using Matlab.

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소표본 자기상관 자료의 분산 추정을 위한 최적 부분군 크기에 대한 연구 (To study of optimal subgroup size for estimating variance on autocorrelated small samples)

  • 이종선;이재준;배순희
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2007년도 춘계학술대회
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    • pp.302-309
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    • 2007
  • To conduct statistical process control needs the assumption that the process data are independent. However, most of chemical processes, like a semi-conduct processes do not satisfy the assumption because of autocorrelation. It causes abnormal out of control signal in the process control and misleading process capability. In this study, we introduce that Shore's method to solve the problem and to find the optimal subgroup size to estimate variance for AR(l) model. Especially, we focus on finding an actual subgroup size for small samples using simulation. It may be very useful for statistical process control to analyze process capability and to make a Shewhart chart properly.

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Control charts for monitoring correlation coefficients in variance-covariance matrix

  • Chang, Duk-Joon;Heo, Sun-Yeong
    • Journal of the Korean Data and Information Science Society
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    • 제22권4호
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    • pp.803-809
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    • 2011
  • Properties of multivariate Shewhart and CUSUM charts for monitoring variance-covariance matrix, specially focused on correlation coefficient components, are investigated. The performances of the proposed charts based on control statistic Lawley-Hotelling $V_i$ and likelihood ratio test (LRT) statistic $TV_i$ are evaluated in terms of average run length (ARL). For monitoring correlation coe cient components of dispersion matrix, we found that CUSUM chart based on $TV_i$ gives relatively better performances and is more preferable, and the charts based on $V_i$ perform badly and are not recommended.

Structural novelty detection based on sparse autoencoders and control charts

  • Finotti, Rafaelle P.;Gentile, Carmelo;Barbosa, Flavio;Cury, Alexandre
    • Structural Engineering and Mechanics
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    • 제81권5호
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    • pp.647-664
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    • 2022
  • The powerful data mapping capability of computational deep learning methods has been recently explored in academic works to develop strategies for structural health monitoring through appropriate characterization of dynamic responses. In many cases, these studies concern laboratory prototypes and finite element models to validate the proposed methodologies. Therefore, the present work aims to investigate the capability of a deep learning algorithm called Sparse Autoencoder (SAE) specifically focused on detecting structural alterations in real-case studies. The idea is to characterize the dynamic responses via SAE models and, subsequently, to detect the onset of abnormal behavior through the Shewhart T control chart, calculated with SAE extracted features. The anomaly detection approach is exemplified using data from the Z24 bridge, a classical benchmark, and data from the continuous monitoring of the San Vittore bell-tower, Italy. In both cases, the influence of temperature is also evaluated. The proposed approach achieved good performance, detecting structural changes even under temperature variations.

일반화 기하분포를 이용한 ARL의 수정에 관한 연구 (A Study on the Alternative ARL Using Generalized Geometric Distribution)

  • 문명상
    • 품질경영학회지
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    • 제27권4호
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    • pp.143-152
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    • 1999
  • In Shewhart control chart, the average run length(ARL) is calculated using the mean of a conventional geometric distribution(CGD) assuming a sequence of identical and independent Bernoulli trials. In this, the success probability of CGB is the probability that any point exceeds the control limits. When the process is in-control state, there is no problem in the above assumption since the probability that any point exceeds the control limits does not change if the in-control state continues. However, if the out-of-control state begins and continues during the process, the probability of exceeding the control limits may take two forms. First, once the out-of-control state begins with exceeding probability p, it continues with the same exceeding probability p. Second, after the out-of-control state begins, the exceeding probabilities may very according to some pattern. In the first case, ARL is the mean of CGD with success probability p as usual. But in the second case, the assumption of a sequence of identical and independent Bernoulli trials is invalid and we can not use the mean of CGD as ARL. This paper concentrate on that point. By adopting one generalized binomial distribution(GBD) model that allows correlated Bernoulli trials, generalized geometric distribution(GGD) is defined and its mean is derived to find an alternative ARL when the process is in out-of-control state and the exceeding probabilities take the second form mentioned in the above. Small-scale simulation is performed to show how an alternative ARL works.

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