• Structural Engineering and Mechanics
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• 제52권5호
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• pp.957-969
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• 2014

Among severe plastic deformation methods, groove pressing is one of the prominent techniques for producing ultra-fine grained sheet materials. This process consists of imposing repetitive severe plastic deformation on the plate or sheet metals through alternate pressing. In the current study, a 2 mm pure Cu sheet has been subjected to repetitive shear deformation up to two passes. Hardness and tensile yield and ultimate stress were obtained after groove pressing. Fracture toughness tests have been performed and compared for three conditions of sheet material namely as received (initial annealed state), after one and two passes of groove pressing. Results of experiments indicate that a decrease in the values of fracture toughness attains as the number of constrained groove pressing (CGP) passes increase.

• 한국생산제조학회지
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• 제23권5호
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• pp.525-531
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• 2014

A cowl cross is a part of the car's instrument panel used to maintain the rigidity of the vehicle body side. The application of laser welding has the benefits of speed and thermal deformation compared to arc welding. An ultra-high strength steel sheet is used to reduce the weight of the vehicle body parts. Generally, formability of such a steel sheet is poor because its elongation is very low. For this reason, a method for cold forming of an ultra-high strength steel sheet is required. This paper describes how to improve the formability and weldability of the ultra-high strength steel sheet. Mechanical tests of this material were also performed to evaluate the welding properties of $CO_2$ (GMAW) and those of laser welding.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2011년도 춘계 학술논문 발표대회 1부
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• pp.111-114
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• 2011

Waterprooping Method with sheet need to study technology and multilateral verification considering the arctic conditions as low temperature and humidity, which is the result only considered of material aspects without environmental condition in construction But there are no measures up until now. To solve this problem by using high frequency induction heating method developed waterproof sheets, cold (5 ℃ or less) can be applied in a more stable environment, water-resistant materials and construction methods were studied for development. The results of the test showed that high frequency induction heating method is effective for usability in low temperature condition and securement of proper quality than existing Waterprooping Method with sheet need.

• 소성∙가공
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• 제7권6호
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• pp.603-609
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• 1998

An aluminium sandwich sheet is the material fabricated by adhering two aluminum panels to one plastic core. When it has the same bending stiffness as an steel panel it is 65% lighter than steel panel and 30% lighter than aluminum panel. Therefore it is notified exclusively as good substitutive materials for steel body to improve fuel efficiency. An aluminium sandwich sheet, however, has a problem of the lower formability than steel in automotive application. In this paper we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from selecting composed materials of aluminium sandwich sheets to fabricating prototype. We selected aluminium sandwich panels fabricated by Hoogovens company. Through formability tests we have designed the hood part on auto body panels and fabricated a mould and a prototype.

• 소성∙가공
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• 제11권6호
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• pp.503-512
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• 2002

The drawbead is used to control material flow into the die during the binder wrap process and the stamping process in the sheet metal forming process. Since the dimension of drawbead is relatively small in comparison with the typical dimensions, it is difficult to include drawbeads in finite element analysis of the sheet metal forming process. It is because the mesh system has to be fine enough to describe the drawbead and the computation time is drastically increased. In this paper, simulation of drawbead forming has been carried out to obtain the equivalent boundary conditions in the binder wrap process and the stamping process. In order to investigate the effect of various die geometries, parameter studies are performed with the variation of parameters such as the blank length, the drawbead depth, the drawbead radius, the inclination of die and the friction coefficient.

• 한국표면공학회지
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• 제29권3호
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• pp.203-210
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• 1996

The purpose of this study is to investigate behavior of surface oxide on the cold rolled sheet used for the drum material and its phosphatability. Phosphatability is dependent of the characteristics of surface oxide on the cold-rolled sheet and can be estimated by using the electrochemical method and measuring $\tau$ value which is the time to be exposed to substrate Fe. $\tau$ value is varied with the steel composition, width direction of the sheet and SPM length. The good phosphatability and uniform surface color can be obtained by increasing SPM elongation and decreasing FCS temperature.

• 청정기술
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• 제24권1호
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• pp.27-34
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• 2018

분진과 질소 산화물을 동시에 처리할 수 있는 이원적 기능을 가진 촉매 필터는 산업체 적용에 많은 장점을 갖고 있다. 통기성이 높은 시트 형 세라믹 필터를 촉매 필터 소재로 활용하면 배기가스 처리 공정의 타당성을 더욱 높일 것이다. 그러나 시트 필터는 두께가 얇아서 촉매 지지층에 촉매를 부착할 수 있는 공간이 부족하므로 효과적인 촉매필터를 제조하기가 쉽지 않다. 본 연구에서는 국산 시트 필터를 사용하여 촉매 필터를 제조하고 실험실 장치에서 제조된 촉매 필터의 NO 환원 성능이 평가되었다. 현재 시판되고 있는 시트 필터로 촉매 필터를 제조할 경우 여과속도 $2m\;s^{-1}$에서 700 ppm NO 농도에 대한 NO 전환율이 92% 이하로써 촉매 필터 재료로써 좋은 특성을 나타내지 못했다. 이와 같이 저조한 특성을 보이는 이유는 시트 필터의 촉매 지지층의 기공이 균일하지 못하여 필요 이상의 큰 기공이 존재하기 대문으로 해석되었다. 필터에 존재하는 큰 기공의 사이즈를 줄이기 위하여 필터를 제조하는 원재료에 작은 입자를 혼합하여 시트 필터의 기공을 줄이는 효과를 통하여 NO 전환율 96% 이상을 달성하였다. 또한 촉매 지지체로써 큰 입자의 $TiO_2$를 혼합하여 촉매층의 기공을 팽창시켜서 개선된 촉매 필터는 상용 요구에 충족되는 98% 이상의 NO 전환율을 보였다. 위 두 경우 모두 촉매층 내에 존재할 수 있는 큰 기공을 효과적으로 메워서 적절한 촉매층이 형성되면 촉매 필터의 성능이 향상되는 결과를 보인 것이다. 따라서 이와 같이 통기도가 우수한 장점을 가진 시트 필터가 촉매 필터의 소재로 잘 활용될 수 있음을 보였다.

• 한국기계가공학회지
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• 제15권1호
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• pp.42-49
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• 2016

This study was analyed V-bending in order to analyze the spring-back phenomenon in the roll forming process. The material of forming sheet used in the roll forming process is high tension steel and the product name of sheet material is POSTEN 60. The most important variable is the number of roll passes (3-Pass, 4-Pass, 5-Pass, 6-Pass and 10-Pass) and other roll forming process variables were fixed. To determine the characteristics of the tension and compression, the forming sheet was analyzed by dividing the layer (Upper and Bottom) in the thickness direction from the center line. The results of FEM simulation analysis was derived to von-mises stress equivalent strain, and the spring-back value was calculated according to the final forming shape. The more number of the roll pass, von-mises stress and equivalent strain value of forming sheet were lowed. Also, spring-back values tended to decrease. The results of this study can be utilized for prediction and trend of spring-back value in the roll forming process applied to high tension steel sheet. So, development time and cost of the roll forming process is expected to be reduced.

• 대한방사선기술학회지:방사선기술과학
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• 제34권2호
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• pp.141-147
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• 2011

의료방사선 차폐체로 납과 같은 차폐효과를 가지는 동시에, 납과 동일한 경제성과 가공성을 지니고 있어 의료방사선 방어복인 에이프런(Apron)을 제작할 수 있는 납 대체물질을 시트형태로 개발하고자 연구하였다. 이는 의료 환경에 친환경 방사선 차폐시트로 제작하여 1차 실험과 동일한 조건에서 황산바륨의 충전률을 높이고 제작 시트의 유연성을 확보하기 위해 토르말린(Tourmaline)을 실리콘 폴리머에 첨가하여 차폐율과 시트의 가공성을 높이고자 하였다. 실험결과 저에너지에서는 5 mm에서 고에너지에서는 7 mm에서 실용적인 차폐효과가 있었으며, 황산바륨만을 충전했을 때보다는 제작시트의 유연성과 충전률이 다소 높은 결과를 얻을 수 있었으나, 독립적인 방사선 차폐효과의 토르말린 효과는 크지 않아 차폐율의 큰 변화는 기대할 수 없었다. 다만, 향후 차폐 시트 제작의 혼합과정의 재현성과 황산바륨의 혼합과 분산과정의 충전율과 공극률을 정량적으로 평가할 수 있는 연구가 지속되어야 할 것으로 사료된다.

• 대한기계학회논문집A
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• 제20권1호
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• pp.88-99
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• 1996

The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modeling of material requiring large computataion time. In the present work, a basic formulation for rigid-plastic explicit finite element analysis of plain strain sheet metal forming problems has been proposed. The effect of some basic parameters involved in the dynamic analysis has been studied in detail. Thus, the effective ranges of parameters have been proposed for numerical simultion by the rigid-plastic explicit finite element method. A direct trial-and-error method is introduced to treat contact and friction. In computation, sheet material is assumed to possess normal anisotropy and rigid-plastic workhardening characteristics. In order to show the validity and effectiveness of the proposed explicit scheme, computations are carried out for cylindrical punch stretching and the computational results are compared with those by the implicit scheme as well as with a commercial code. The proposed rigid-plastic exlicit finite element method can be used as a robust and efficient computational method for analysis of sheet metal forming.