• Title/Summary/Keyword: Shearing Force

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A Study on Light Collision Safety of Tilting Train Express (TTX 경충돌 사고시 안전도 확보 방안에 관한 연구)

  • Cho Tae-Min;Kwon Tae-Soo;Jung Hyun-Seung
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.634-639
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    • 2004
  • Under light collision accidents, the energy absorption strategy for the coupler and expansion tube of the TTX(Tilting Train Express) initial design is established in the paper. Also, 1st shearing bolts are designed. When the absorbed energy of the coupler reaches its maximum, the connecting bolts between the coupler and the car body are sheared off not to transmit the impact force to the car body structure. To absorb more energy after the lst shearing bolts work, a expansion tube is designed conceptually and installed at the rear part of the coupler. Using Hyper-Mesh and LS-DYNA, pre/post processing and light collision analyses are preformed, respectively.

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A study on minimization of fracture surface in fine blanking process using factorial analysis (요인분석법을 이용한 파인 블랭킹 공정의 파단면 최소화에 관한 연구)

  • Lee, Beom-Soon;Kim, Ok-Hwan
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.41-47
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    • 2021
  • The Fine Blanking process is an effective precision shearing process that can obtain a smooth cutting surface and high product precision through a single blanking process. It is widely used in various manufacturing fields. However, shearing through this fine blanking process is only intended to minimize burrs, die rolls and fracture surfaces and does not completely remove them. Therefore, it is necessary to study the minimization of burrs, die rolls and fracture surfaces in the fine blanking process. In this study, a study was conducted on the relationship between the fracture surface and process conditions that occurred during product production using the fine blanking process. For this purpose, the shape of the V-ring indenter, the distance to the punch, and the pressure force, clearance, shear rate, and physical properties of the material were selected as process and design variables, and the relationship with the fracture surface according to each process and design condition was tested. It was analyzed through the Experimental Design Method.

Evaluate Bond strength of high Relative Rib Area Bars Using Beam-end test specimens (보 단부 부착시험체에 의한 높은마디 철근의 부착성능)

  • Seo Dong Min;Yang Seung Youl;Hong Gi Suop;Choi Oan Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.112-115
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    • 2004
  • Bond between reinforcing bar and surrounding concrete is supposed to transfer load safely in the process of design of reinforced concrete structures. Bond failure of reinforcing bar generally take place by splitting of the concrete cover as bond force between concrete and reinforcing bars exceeds the confinement of the concrete cover and reinforcement. However, the confinement force has a limitation. Thus, the only variable is the bearing angle corresponding to the change of bond force. Higher rib height bars possessing higher shearing resistance can maintain higher bearing angle and higher splitting resistance when bars are highly confined, and consequently higher bond strength, than lower rib higher bars. In this study, from the evaluate bond strength of high Relative Rib Area Bars Using beam-end test specimens are compared with the current provisions for development of reinforcement, and the improved design method of bond strength is proposed.

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Optimum Alignment of Marine Engine Shaftings by the Finite Element Method (有限要素法에 의한 舶用機關軸系裝置의 最適配置에 關한 硏究)

  • Jeon, Hio-Jung;Park, Jin-Gil;Choi, Jae-Sung
    • Journal of Advanced Marine Engineering and Technology
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    • v.2 no.1
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    • pp.3-14
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    • 1978
  • The authors have developed a calculating method of propeller shaft alignment by the finite element method. The propeller shaft is divided into finite elements which can be treated as uniform section bars. For each element, the nodal point equation is derived from the stiffness matrix, the external force vector and the section force vector. Then the overall nodal point equation is derived from the element nodal point equation. The deflection, offset, bending moment and shearing force of each nodal point are calculated from the overall nodal point equation by the digital computer. Reactions and deflections of supporting points of straight shaft are calculated and also the reaction influence number is derived. With the reaction influence number the optimum alignment condition that satisfies all conditions is calculated by the simplex method of linear programming. All results of calculation are compared with those of Det norske Veritas, which has developed a computor program based on the three-moment theorem of the strength of materials. The authors finite element method has shown good results and will be used effectively to design the propeller shaft alignment.

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Discussion of Problems During the Application of the On-line Particle Counter In Water Treatment Process (정수처리 공정에서 연속식 입자계수기의 적용성 검토에 관한 연구)

  • Moon, Seong-Yong;Kim, Seung-Hyun
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.2
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    • pp.214-220
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    • 2005
  • Errors may occur due to analysis methods and water quality during the application of the on-line particle counter In water treatment process. Errors caused by analysis methods include particle destruction by shear force due to inflow speed and tube friction, as well as interruption by screening, bubbles and contaminants. Since errors happen frequently because of these factors, it is necessary to examine and evaluate such errors during the application of a particle counter. Errors can be large due to screening and bubbles. Measurement values are effective for water analysis after filtration process. However, because of screening, only measurement values for particles above $7{\mu}m$ are valid for water with a turbidity between 3-10NTU. As particle numbers around $10{\mu}m$ increase a lot after ozone treatment, sufficient pretreatment process is necessary. Physical conditions should keep stable for inflow to decrease errors caused by shear force.

Experimental Study on the Mold Life of Fine Blanking Using Thick Plate Materials (후판 소재를 적용한 파인 블랭킹 금형 수명에 관한 연구)

  • Park, D.H.;Hyun, K.H.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.149-156
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    • 2021
  • Fine blanking is a high-precision process combining principles of metal stamping and cold forming. Unlike conventional metal stamping, fine blanking uses a special triple action such as V-ring force, counter force, shearing force. This study performed the effect of pocket-shaped compression molding on the mold life of the fine blanking using the 7.4mm thick SM45C material. In order to determine the lifespan of the punch and die in the fine blanking molds, a trial mold was manufactured and various punch materials were selected to perform the mold life test. A study on the life of a fine blanking mold by applying a thick plate material was experimentally performed through a mold test.

A Study on the Development of Marine Fuel Oil Homogenizer for Fuel Costs Saving (연료비 절감을 위한 선박용 연료유 균질기 개발에 관한 연구)

  • Han, Sang-Goo;Choi, Jung-Sik;Park, Ro-Seong;Kim, Dae-Hun;Ryu, Kyoung-Boo;Chun, Kang-Woo;Yoon, Seok-Hun;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.18 no.6
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    • pp.584-590
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    • 2012
  • In this study, we have conducted a work on homogenizer development which is operated by high shearing force generated by stator and rotor inside it. To investigate the performance for homogenization and atomization of homogenizer, Bunker-C (IFO 380 cSt) was used as a fuel for experiment. Pre-treatment of bunker-C was carried out with homogenizer developed in this study. Oil purifier was used to investigate effect of oil sludge reduction after pre-treatment. Experimental result showed that the amount of sludge of fuel oil after pre-treatment with homogenizer has decreased by 13 %. To confirm combustion efficiency, Bunker-C which have pre-treatment with homogenizer and purified after are burned in boiler system. The result showed that CO concentration in exhaust gas was decreased. These results mean that if the homogenizer which is developed in this study for marine fuel oil is applied on real vessels, oil costs and operating costs can be reduced.

A Study on Live Load Design Standards Considering Moving Load (For Shorter than 60m Span) (이동하중을 고려한 활하중 설계기준 연구 (60m 이하 교량))

  • Jin, Kyung Seok;Han, Man Yop
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1261-1270
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    • 2013
  • The current domestic design criteria of live load employs DL-24 load and DB-24 load. Particularly for long span bridges above 45meters, DL-24 load is forced to apply and design them, since the shearing force and the moment of DL-24 load appears more dominate than those of DB-24. But it appeared that this DL-24 load didn't meet the vehicles traveling load, which affected bridges in real use. Hence this paper defined ML-24 load similar to the load applied to real bridges and also defined a new live load model, RL-24 load, after adjusting the existing DL-24 load, which doesn't meet the moment and the shearing force of ML-24. As the result of applying and reviewing RL-24 load to simple bridges of span of 45~60m, the results satisfying both the moment and the shearing force applied to bridges in real use by traveling load were attained. Besides, the applicability of it was examined in comparison with live load models of home and abroad.

Structural Behavior of Sandwich Panels with Polymer Concrete Facings (폴리머 콘크리트 샌드위치 패널의 구조적 거동)

  • 연규석;함형길;김관호;이윤수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.10a
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    • pp.261-266
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    • 1993
  • This study was performed to evaluate the flexural behavior of polymer concrete sandwich panels which was made of unsaturated polymer resin. Bending tests under 4point loading was conducted for the 8 type of sandwich panel with different core and facing thickness. Results show that Load-Deflection, shearing force- shear strain, moment strength - strain relationships were effected by core and facing thickness.

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Experimental Study of Cutting force and Surface Roughness Prediction in MQL Tooling of Al 6061 (Al 6061 MQL 선삭가공에서 절삭력과 표면거칠기 예측에 관한 실험적 연구)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.159-167
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    • 2008
  • Cooling lubricants are used in machining operations in order to reduce friction at the tool-chip and tool-workpiece interfaces, cool both chip and tool, and remove chip. Furthermore, they influence a strong effect on the shearing mechanisms and, consequently, on the machined surface quality and tool wear. However, several researchers state that the costs related to cutting fluids is frequently higher than those related to cutting tools. Moreover, the cooling lubricants cause an increase in both worker's health and social problems related to their use and correct disposal. Therefore, many researchers have focused on the environmentally conscious machining technologies. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. In this paper, an experimental model to obtain the optimal cutting conditions in MQL turning was suggested, and the effects of cutting conditions on surface roughness and cutting force were analyzed. For these purposes, FFD (Fractional Factorial Design) and RSM (Response Surface Methods) were used for the experiment. Cutting force and surface roughness with different cutting conditions were measured through the external cylindrical turning of Al 6061 based on the experiment plan. The measured data were analyzed by regression analysis and verification experiments with random conditions were conducted to confirm the suggested experimental model.