• Title/Summary/Keyword: Shear band engineering

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Prevention of Internal Defects of Cold Extruded Planetary Gears (냉간 압출된 유성기어의 내부결함 방지)

  • Lee, J.-H.;Choi, J.;Lee, Y.-S.;Choi, S.-H.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.168-173
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    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

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High Strain Rate Deformation Behavior of 5083 Aluminum Alloy Prepared via Equal Channel Angular Extrusion (ECAE 전단 가공된 5083 알루미늄 합금의 고변형률 변형거동)

  • Kim, Yang Gon;Ko, Young Gun;Shin, Dong Hyuk;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.7
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    • pp.397-405
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    • 2009
  • The high strain rate deformation behavior of ultra-fine grained 5083 aluminum alloys prepared via equal channel angular (ECA) extrusion was investigated in this study. The microstructure of ECA extruded specimens consisted of ultra-fine grains, and contained a considerable amount of second phase particles, which were fragmented and distributed homogeneously in the matrix. According to the dynamic torsion test results, the maximum shear stress and fracture shear strain of the route A (no rotation) specimen were lower than those of route C ($180^{\circ}$ rotation) specimen since that adiabatic shear bands of $100{\mu}m$ in width were formed in the route A specimen. The formation of adiabatic shear bands was addressed by concepts of critical shear strain, deformation energy required for void initiation, and microstructural homogeneity associated with ECA operations.

Effects of loading conditions on the fatigue failure characteristics in a polycarbonate

  • Okayasu, Mitsuhiro;Yano, Kei;Shiraishi, Tetsuro
    • Advances in materials Research
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    • v.3 no.3
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    • pp.163-174
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    • 2014
  • In this study, fatigue properties and crack growth characteristics of a polycarbonate (PC) were examined during cyclic loading at various mean stress (${\sigma}_{amp}$) and stress amplitude (${\sigma}_{mean}$) conditions. Different S vs. N and da/dN vs. ${\Delta}K$ relations were obtained depending on the loading condition. The higher fatigue strength and the higher resistance of crack growth are seen for the PC samples cyclically loaded at the higher mean stress and lower stress amplitude due to the low crack driving force. Non-linear S - N relationship was detected in the examination of the fatigue properties with changing the mean stress. This is attributed to the different crack growth rate (longer fatigue life): the sample loaded at the high mean stress with lower stress amplitude. Even if the higher stress amplitude, the low fatigue properties are obtained for the sample loaded at the higher mean stress. This was due to the accumulated strain energy to the sample, where severe plastic deformation occurs instead of crack growth (plasticity-induced crack closure). Shear bands and discontinuous crack growth band (DGB) are observed clearly on the fracture surfaces of the sample cyclically loaded at the high stress amplitude, where the lower the ${\sigma}_{mean}$, the narrower the shear band and DGB. On the other hand, final fracture occurred instantly immediately after the short crack growth occurs in the PC sample loaded at the high mean with the low ${\sigma}_{amp}$, i.e., tear fracture, in which the shear bands and DGB are not seen clearly.

Isogeometric Optimal Design of Kelvin Lattice Structures for Extremal Band Gaps (극대화된 밴드갭을 갖는 켈빈 격자 구조의 아이소-지오메트릭 최적 설계)

  • Choi, Myung-Jin;Oh, Myung-Hoon;Cho, Seonho;Koo, Bonyong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.4
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    • pp.241-247
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    • 2019
  • A band gap refers to a certain frequency range where the propagation of mechanical waves is prohibited. This work focuses on engineering three-dimensional Kelvin lattices having external band gaps at low audible frequency ranges using a gradient-based design optimization method. Elastic wave propagation in an infinite periodic lattice is investigated by employing the Bloch theorem. We model the ligaments using a shear-deformable beam model obtained by consistent linearization in a geometrically exact beam theory. For a given lattice topology, we enlarge band gap sizes by controlling the configuration of the beam neutral axis and cross-section thickness that are smoothly parameterized by B-spline basis functions within the isogeometric analysis framework.

Study on the Resonance in Trackbed of High-Speed Railway Considering Ground Condition (지반조건에 따른 고속철도 토공노반의 공진에 관한 연구)

  • Lee, Il-Wha;Hwang, Seon-Keun;Choi, Chan-Young
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.1320-1325
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    • 2006
  • When the train running on the high-speed track, there is a speed band which track distortion is unusually increased according to the condition of track and roadbed. This speed is called critical velocity and physical parameter values are increased greatly. These phenomenon happened as high-speed train were developed, studied regularly through TGV 100 running test in France. As research result until now, the main reason is soft roadbed's bearing capacity. Wave propagation and track support capacity is varied by the ground characteristics. This paper achieved theoretical examination about resonance band(speed and frequency) that occurred in roadbed on the base rock in point of geotechnical engineering. The examination of resonance divides with ground response analysis, critical band analysis by the shear wave velocity of roadbed and train critical speed through the ground stratum.

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Theoretical Study for the Resonance Speed and Frequency in Roadbed on the Base Rock (암반상 토노반 구간에서의 공진 속도 및 주파수에 대한 이론적 연구)

  • Lee Il-Wha;Hwang Seon-Keun;Lee Su-Hyung;Choi Chan-Young
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.443-447
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    • 2005
  • When the high-speed train running on the track, there is a speed band which track distortion is unusually increased according to the condition of track and roadbed. This speed is called critical velocity and physical parameter value increased greatly. These phenomenon happened as high-speed train were developed, studied regularly through TGV 100 running test in France. As research result until now, the main reason is soft roadbed's capacity. Wave propagation and track support capacity is varied by the site characteristics. This paper achieved theoretical examination about resonance band(speed and frequency) that occurred in roadbed on the base rock in point of geotechnical engineering. The examination of resonance divides with ground response analysis, critical band analysis by the shear wave velocity of roadbed, train critical speed through the ground stratum.

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Rheological and mechanical properties of ABS/PC blends

  • Khan M.M.K.;Liang R.F.;Gupta R.K.;Agarwal S.
    • Korea-Australia Rheology Journal
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    • v.17 no.1
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    • pp.1-7
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    • 2005
  • Acrylonitrile-Butadiene-Styrene (ABS), polycarbonate (PC) and their alloys are an important class of engineering thermoplastics that are widely used for automotive industry, computer and equipment housings. For the process of recycling mixtures of ABS and PC, it is desirable to know how sensitive the blend properties are to changes in compositions. It was for this reason that blends of virgin ABS and virgin PC at five different compositions, namely, $15\%,\;30\%,\;50\%,\;70%$ and $85\%$ by weight of ABS were prepared and characterised by rheological and mechanical measurements. Rheological properties of these blends in steady, oscillatory and transient step shear and mechanical properties, namely, tensile strength, elongation-at-break and Izod impact strength are reported. The results show that PC behaves in a relatively Newtonian manner, but ABS exhibits significant shear thinning. The ABS-rich blends show a trend that is similar to that of ABS, while PC-rich blends, namely $0\%$ and $15\%$, exhibit a nearly Newtonian behaviour. However, at a fixed shear rate or frequency, the steady shear or the dynamic viscosity varied respectively in a non-mono-tonic manner with composition. Except for $15\%$ blend, the viscosities of other blends fall into a narrow band indicating a wide-operation window of varying blend ratio. The blends exhibited a lower viscosity than either of the two pure components. The other noticeable feature was that the blends at $70\%$ and $85\%$ ABS content had a higher G' than pure ABS, indicating an enhancement of elastic effect. The tensile yield strength of the blends followed the 'rule of mixtures' showing a decreasing value with the increase of ABS content in PC. However, the elongation-at-break and the impact strength did not appear to obey this 'rule of mixtures,' which suggests that morphology of the blends also plays a significant role in determining the properties. Indeed, scanning electron micrographs of the fracture surfaces of the different blends validate this hypothesis, and the $15\%$ blend is seen to have the most distinct morphology and correspondingly different behaviour and properties.

Lattice Shear Reinforcement for Slab-Column Connection Subjected to Unbalanced Moment (불균형모멘트를 받는 슬래브-기둥 접합부를 위한 래티스 전단 보강)

  • Park, Hong-Gun;Kim, You-Ni;Song, Jin-Kyu;Kim, Sun-Kyu;Lee, Chul-Woo
    • Journal of the Korea Concrete Institute
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    • v.19 no.3
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    • pp.301-312
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    • 2007
  • A slab-column connection is susceptible to brittle punching shear failure, which may result in the necessity of shear reinforcement. In the present study, to investigate the earthquake resistance of newly developed lattice shear reinforcement, experimental study was performed for interior slab-column connections subjected to cyclic loading. For comparison, specimens with existing shear reinforcement method such as stud rail, shear band and stirrup were also tested. The test result showed that the structural capacity of the lattice shear reinforcement was superior to those of the existing methods and was greater than the code-specified strength. On the other hand, the existing methods did not significantly improve the shear strength of the specimens. The shear strengths of the existing methods were much less than the code-specified shear strength.

A Study on the Slitting Working by Finite Element Analysis (유한요소해석에 의한 슬리팅가공에 관한 연구)

  • Han, K.T.;Seo, J.K.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.56-63
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    • 2001
  • A slitter is a sort of machinery to cut sheet materials in rolls continuously in the longitudinal direction. Recently slitter line users have requiring higher quality and precision in products in addition to high productivity. A finite element analysis has been performed to investigate the effect of processing factors on shear planes in the slitting of Shrinkage Band(S,K.B.). For the analysis, Hot-dip 55% aluminum-zinc alloy-coated steel sheets and coils(SAZCC) is selected as a material. The results obtained are that deformation was concentrated along the very narrow zone and the maximum slitting load decreases by increasing the knife clearance. Also effective strain decreases according to the clearance increases.

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Vibration Analysis of Damped Sandwich Beam Using Finite Element Method (유한요소법을 이용한 샌드위치형 감쇠 보구조물의 진동해석)

  • Seo, Young-Soo;Jeong, Weui-Bong;Shin, Joon-Yub
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.978-981
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    • 2005
  • The vibration analysis of damped sandwich beam is conducted using finite element method. The equation of motion presented by Mead and Markus is used to formulate FEM. Also as the thickness of the core in the damped sandwich beam goes to zero, conventional beam theory based on the transformed-section method and the equation of Mead and Markus are compared. According to the change of thickness and loss factor of the core, the forced frequency response of beam is calculated and discussed. And then using the half-power band width method, the damping ratio of each mode is calculated and discussed about each case.

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