• Title/Summary/Keyword: Shape quality verification

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Initial System for Automation of PDQ-based Shape Quality Verification of Naval Ship Product Model (제품데이터품질(PDQ) 평가에 따른 함정 제품모델의 형상 품질검증 자동화 초기 시스템)

  • Oh, Dae-Kyun;Hwang, In-Hyuck;Ryu, Cheol-Ho;Lee, Dong-Kun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.1
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    • pp.113-119
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    • 2014
  • Recently, R.O.K. Navy is increasing re-usability of design data and application of M&S(Modeling and Simulation) through the establishment of collaborative product development environment focused on Naval Ship Product Model(NSPM). As a result, the reliability of the result of design is getting better, and furthermore, a study to improve quality of construction through simulation of production/operation is in progress. Accordingly, the database construction of design data and the DB(Database) quality become important, but there was not research related to those or it was just initial state. This paper conducted research about system of the quality verification process of shape elements which compose NSPM based on the quality verification guideline of NSPM as the result of the precedent study. The hull surface was limited as verification object. The study to verify two things that application of basic drawing by the cad model of hull surface, and whether there is error in the geometric quality of cad model was progressed. To achieve this goal, the verification criteria and algorithm were defined and the prototype system which is based on was developed.

A Study on the Improvement of Durability of Push Switches for Rotorcraft Control (회전익 항공기 조종용 누름식 스위치의 내구성 개선연구)

  • Jeongmo Koo;Wonae Son;Jeongmi Seo;Daeho Shim;Kibong Nam
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.2
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    • pp.197-202
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    • 2024
  • In this study, we propose a method to improve the durability of rotorcraft switches. Additionally, the appropriate verification test results are presented. As a result of analyzing the defective switch, it was found that the contact was defective due to long-term use. It was confirmed that stable contact of the terminal is necessary to achieve appropriate performance. We manufactured a switch with one spring and a switch with two springs. As a result of the verification test using this, it was found that the durability of the improved shape was improved by 15 % compared to the existing shape. Those numbers have merit from an operational perspective. This has the effect of reducing the number of replacements per aircraft.

Design Verification of the DY (Deflection Yoke) Using a CAI (Computer-Aided Inspection) Technique (전산역설계(Reverse Engineering) 기술을 이용한 편향코일(DY)의 설계 검증 연구)

  • 윤정호;전형환;최광일;김용환;이관행
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.22-30
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    • 1998
  • The deflection yoke (DY) controls the direction of the electron beam that falls on the screen of the television monitor. Its quality depends on the shape and density of coils wound around the DY coil separator. Winding frames are used to make these coils, and therefore, their shapes are essential in making quality coils. A reverse engineering(RE) is applied to create the 3D model of the winding frame. It considerably shortens the design verification time and shows the level of accuracy that is feasible in the production mode. The paper explains each step of the reverse engineering process in detail.

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Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystyrene Foam and Experimental Verification (단속형 가변 적층 쾌속 초형 공정(VLM-ST)을 위한 정밀도 향상에 관한 연구 및 실험적 검증)

  • Choe, Hong-Seok;An, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.97-105
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    • 2002
  • The use of rapid prototyping (RP) has reduced time to market, cut total costs and improved product quality by giving design and manufacturing teams the opportunity to verify and fine tune designs before committing them to expensive tooling and fabrication. In order to improve their unique characteristics according to the working principles, Variable Lamination Manufacturing process (VLM-ST) and corresponding CAD/CAM software (VLM-Slicer) is developed. The objective of this study is to improve the accuracy of VLM-ST process, and it can be done by offset fur cutting error correction, cutting path overrun fur sharp edge and reference shape generation for off-line stacking. It has been shown that, through the verification experiments for given practical shapes, the proposed algorithms are effective for diverse categories of three-dimensional shapes.

A study on the mapping between the feeding force of filter wire and welding position for the control of back bead shape in orbital TIG welding (원주 TIG 용접에서 이면 비드 형상 제어를 위한 Filter Wire 송급힘과 용접자세의 상관관계에 대한 연구)

  • 강선호;조형석;장희석;우승엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.792-795
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    • 1996
  • In TIG welding of pipe, back bead size monitoring is important for weld quality assurance. Many researches have been performed on estimation of the back bead size by heat conduction analysis. However numerical conduction model based on many uncertain thermal parameters causes remarkable errors and thermomechanical phenomena in molten pool can not be considered. In this paper, filler wire feeding force in addition to weld current, wire feedrate, torch travel speed and orbital position angle is monitored to estimate back bead size in orbital TIG welding. Monitored welding process variables are fed into an artificial neural network estimator which has been trained with the monitored process variables (input patterns) and actual back bead size (output patterns). Experimental verification of the proposed estimation method was performed. The predicted results are in a good agreement with the actual back bead shape. The results are quite promising in that estimation of invisible back bead shape can be achieved by analyzing the welding parameters without any conventional NDT of welds.

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Collision-free tool orientation optimization in five-axis machining of bladed disk

  • Chen, Li;Xu, Ke;Tang, Kai
    • Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.197-205
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    • 2015
  • Bladed disk (BLISK) is a vital part in jet engines with a complicated shape which is exclusively machined on a five-axis machine and requires high accuracy of machining. Poor quality of tool orientation (e.g., false tool positioning and unsmooth tool orientation transition) during the five-axis machining may cause collision and machine vibration, which will debase the machining quality and in the worst case sabotage the BLISK. This paper presents a reference plane based algorithm to generate a set of smoothly aligned tool orientations along a tool path. The proposed method guarantees that no collision would occur anywhere along the tool path, and the overall smoothness is globally optimized. A preliminary simulation verification of the proposed algorithm is conducted on a BLISK model and the tool orientation generated is found to be stable, smooth, and well-formed.

Effects of Hand Acupuncture Therapy on Sleep Quality in Sleep Disrupted Adults - Verification by Polysomnography and Cerebral Blood Flow Test - (수지요법이 수면장애를 가진 성인의 수면의 질에 미치는 효과 - 수면다원검사 및 뇌혈류 검사를 통한 검증 -)

  • Hwang, Eun-Hee
    • Journal of Korean Academy of Nursing
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    • v.37 no.7
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    • pp.1108-1118
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    • 2007
  • Purpose: The purpose of this study was to identify the effects of hand acupuncture therapy on sleep quality by means of a sleep questionnaire, polysomnography and a cerebral blood flow test in $30{\sim}59$ year old adults. Methods: The study was a sham controlled design. Twenty-two adults were assigned to the pellet stimulating group (11) or sham group (11). The pellet stimulating group received hand acupuncture therapy using New Seoam Press Pellets number 1 for 4 weeks. On the other hand, the sham group used the same Adhesive tape in terms of shape, size and quality as New Seoam Press Pellets number 1 for 4 weeks. A Transcranial Doppler Ultrasonography and Carotid Duplex Ultrasonography examination were used for evaluating cerebral blood flow. Data was analyzed using the SPSS 12.0 version program with $X^2-test$, Fisher's exact test and Mann Whitney U-test. Results: In the pellet stimulating group, subjective sleep quality significantly improved more than that of the sham group. Among the sleep indices of the polysomnography, total sleep time and sleep latency of the sham group significantly improved. The cerebral blood flow test didn't show any differences. Conclusion: These results suggest that hand acupuncture therapy is effective for subjective sleep improvement only, not polysomnographical sleep indices and cerebral blood flow.

Verification of Launch Vibration and Shock Isolation Performance for Spaceborne Compressor Vibration Isolator with SMA Mesh Washer (형상기억합금 메쉬 와셔를 이용한 우주용 냉각기 진동절연기의 발사 진동 및 충격 저감 성능검증)

  • Lee, Myeong-Jae;Han, Je-Heon;Oh, Hyun-Ung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.517-524
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    • 2014
  • Micro-vibration induced by on-board equipments such as fly-wheel and cryogenic cooler with mechanical moving parts affects the image quality of high-resolution observation satellite. Micro-vibration isolation system has been widely used for enhancing the pointing performance of observation satellites. In general, the micro-vibration isolation system requires a launch locking mechanism additionally to guarantee the structural safety of mission payloads supported by the isolation system with low stiffness under launch environment. In this study, we propose a passive launch and on-orbit vibration isolation system using shape memory alloy mesh washers for the micro-vibration isolation of spaceborne compressor, which does not require the additional launch locking mechanism. The basic characteristics of the isolator were measured in static and free vibration tests of the isolator, and a simple equivalent model of the isolator was proposed. The effectiveness of the isolator design in a launch environment was demonstrated through sine vibration, random vibration and shock tests.

The Variable Ellipsoid Modeling Technique as a Verification Method for the Treatment Planning System of Gamma Knife Radiosurgery

  • Hur, Beong-Ik;Choi, Byung-Kwan;Sung, Soon-Ki;Cho, Won-Ho;Cha, Seung-Heon;Choi, Chang-Hwa
    • Journal of Korean Neurosurgical Society
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    • v.47 no.2
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    • pp.128-133
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    • 2010
  • Objective : The secondary verification of Leksell Gamma Knife treatment planning system (LGP) (which is the primary verification system) is extremely important in order to minimize the risk of treatment errors. Although prior methods have been developed to verify maximum dose and treatment time, none have studied maximum dose coordinates and treatment volume. Methods : We simulated the skull shape as an ellipsoid with its center at the junction between the mammillary bodies and the brain stem. The radiation depths of the beamlets emitted from 201 collimators were calculated based on the relationship between this ellipsoid and a single beamlet expressed as a straight line. A computer program was coded to execute the algorithm. A database system was adopted to log the doses for $31{\times}31{\times}31$ or 29,791 matrix points allowing for future queries to be made of the matrix of interest. Results : When we compared the parameters in seven patients, all parameters showed good correlation. The number of matrix points with a dose higher than 30% of the maximal dose was within ${\pm}\;2%$ of LGP. The 50% dose volume, which is generally the target volume, differs maximally by 4.2%. The difference of the maximal dose ranges from 0.7% to 7%. Conclusion : Based on the results, the variable ellipsoid modeling technique or variable ellipsoid modeling technique (VEMT) can be a useful and independent tool to verify the important parameters of LGP and make up for LGP.

A study on the flexural virations for the ring with symmetrical cross section (대칭단면 원환부품의 평면진동에 관한 연구)

  • 김광식;김강년
    • Journal of the korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.56-62
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    • 1984
  • Various automotive and machine parts are having the shape of circular ring and the study and the verification of its dynamic characteristics can be the important basis of quality control and improvement of performance of inner and outer race of ball and roller radial bearing, ring gear, seal, etc. In this study, three separate sets of governing equations on the flexural vibration of circular ring were formulated each considering the effects of viscous damping, rotatory inertia and shear deformation, and three frequency formulas were derived. Numerical values of frequencies of circular and rectangular cross section ring were tabulated and compared with experimental value. Some important parameters were found in the ring vibration characteristics.

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