• 제목/요약/키워드: Shape Accuracy

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Boundary Method for Shape Design Sensitivity Analysis in Solving Free-Surface Flow Problems

  • Choi Joo Ho;Kwak H. G.;Grandhi R. V.
    • Journal of Mechanical Science and Technology
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    • 제19권12호
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    • pp.2231-2244
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    • 2005
  • An efficient boundary-based optimization technique is applied in the numerical computation of free surface flow problems, by reformulating them into the equivalent optimal shape design problems. While the sensitivity in the boundary method has mainly been calculated using the boundary element method (BEM) as an analysis means, the finite element method (FEM) is used in this study because of its popularity and easy-to-use features. The advantage of boundary method is that the design velocity vectors are needed only on the boundary, not over the whole domain. As such, a determination of the complicated domain design velocity field, which is necessary in the domain method, is eliminated, thereby making the process easy to implement and efficient. Seepage and supercavitating flow problem are chosen to illustrate the accuracy and effectiveness of the proposed method.

상단 아치 형상 중실 오스테나이트계 스테인리스강의 2단 인발 공정 최적화 (Optimization of Two-Step Cold Drawing for Upper Arch-Shape Solid Type Austenitic Stainless Steel)

  • 배성준;김정훈;홍성박;홍성규;남궁정;이광석
    • 소성∙가공
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    • 제31권6호
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    • pp.394-403
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    • 2022
  • In the automotive industry, cold-drawn austenitic stainless steel is commonly used to handle high fuel pressures in gasoline direct injection (GDI) engines. In this study, we analyzed the effects of main process variables such as cross-sectional shape, drawing speed and friction coefficient on the microstructure, hardness and residual stress of the drawn material in the two-step cold drawing process. By changing the cross-sectional shape in the first-step cold drawing, the possibility of improving the shape accuracy or physical properties of the finally cold-drawn fuel rail pressure sensor product was investigated.

부피 측정을 위한 초음파 팬텀 개발 (Development of Ultrasound Phantom for Volume Calibration)

  • 김혜영;이지혜;이경자;서현숙;이레나
    • 한국의학물리학회지:의학물리
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    • 제19권4호
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    • pp.227-230
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    • 2008
  • 본 연구에서는 2차원 초음파 시스템의 체적 측정 정확성을 측정하기 위한 초음파 팬텀을 설계 및 제작하였다. 팬텀은 체적 측정용 타겟과 백그라운드 물질로 구성되었다. 백그라운드 물질은 agarose gel과 물을 혼합하여 만들었다. 타켓은 모양과 부피를 변화시키기 위하여 신축성 있는 물질로 선택하였고 타겟에 물을 채운 후 백그라운드 물질에 삽입하였다. 2차원 초음파 시스템의 정확성을 평가하기 위하여 세가지 형태의 타겟(구형, 2가지 형태의 타원형, 삼각 기둥형)을 제작하였다. 타원형의 경우, 하나는 길이와 폭의 크기가 비슷하도록 제작하였고(타원 1) 다른 하나는 길이가 폭보다 2배 이상인 모양(타원 2)으로 제작하였다. 각각 형태의 타겟 부피는 94 cc에서 450 cc까지 변화하였고 2차원 초음파 장비(128XP, ACUSON)를 이용하여 정확성을 측정하였다. 구 모양의 타겟에 삽입된 물의 실제 체적과 측정된 체적 간의 차는 6.7에서 11% 이다. 타원형 타겟의 경우 타원 1은 9.2에서 10.5% 사이의 차이를 보이는데 타원 2의 경우는 25.7%의 오차가 있다. 삼각기둥 형태의 경우는 실제체적과 측정체적간 20.8에서 35%의 차이를 보였다. 쉽고 간편한 방법의 초음파 팬텀의 제작 방법을 소개하였고 제작된 팬텀을 이용할 경우 초음파 시스템의 부피 측정 정확성을 평가할 수 있음을 입증하였다.

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고속가공 시스템의 가공정밀도 평가방법에 관한 연구 (A Study on the Machining Accuracy Evaluation Method of High Speed Machining)

  • 손덕수;유중학;최성주;이우영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.94-99
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    • 2002
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with these methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

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사출성형품의 역공학예서 Geometry정보를 이용한 정밀도 향상에 관한 연구 (A Study on Improvement of Accuracy using Geometry Information in Reverse Engineering of Injection Molding Parts)

  • 김연술;이희관;황금종;공영식;양균의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.546-550
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    • 2002
  • This paper proposes an error compensation method that improves accuracy with geometry information of injection molding parts. Geometric information can give an improved accuracy in reverse engineering. Measuring data can not lead to get accurate geometric model, including errors of physical parts and measuring machines. Measuring data include errors which can be classified into two types. One is molding error in product, the other is measuring error. Measuring error includes optical error of laser scanner, deformation by probe forces of CMM and machine error. It is important to compensate these in reverse engineering. Least square method(LSM) provides the cloud data with a geometry compensation, improving accuracy of geometry. Also, the functional shape of a part and design concept can be reconstructed by error compensation using geometry information.

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자동차 실린더헤드 가이드 핀의 정밀도 향상을 위한 6날 리머에 관한 연구 (A Study on 6 Edges Reamer for the Improvement of Accuracy of Automotive Cylinder Head Guide Pin)

  • 김해지;김남경
    • 한국공작기계학회논문집
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    • 제13권6호
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    • pp.81-86
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    • 2004
  • Generally, automotive cylinder head is manufactured by FCD45 material that is hard to cutting materials, and it needs the accurate machining tool fir higher output of engine. This paper is concerned with a study on TiN coated 6 edges reamer for improving machining accuracy of cylinder head guide pin. The reamer shape is changed from 4 edges to 6 edges for the improvement of machining accuracy. Also, TiN coating is applied to the improvement of surface roughness of cylinder head guide pin and tool life of 6 edges reamer. It is noted that 6 edges reamer are effective in controlling the dimensional accuracy and surface roughness as well as increasing tool life.

Sensitivity Property of Generalized CMAC Neural Network

  • Kim, Dong-Hyawn;Lee, In-Won
    • Computational Structural Engineering : An International Journal
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    • 제3권1호
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    • pp.39-47
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    • 2003
  • Generalized CMAC (GCMAC) is a type of neural network known to be fast in learning. The network may be useful in structural engineering applications such as the identification and the control of structures. The derivatives of a trained GCMAC is relatively poor in accuracy. Therefore to improve the accuracy, a new algorithm is proposed. If GCMAC is directly differentiated, the accuracy of the derivative is not satisfactory. This is due to the quantization of input space and the shape of basis function used. Using the periodicity of the predicted output by GCMAC, the derivative can be improved to the extent of having almost no error. Numerical examples are considered to show the accuracy of the proposed algorithm.

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정탄성학 문제에서 경계 기반 형상설계 민감도 해석 (Boundary-Based Shape Design Sensitivity Analysis of Elastostatics Problems)

  • 원준호;최주호
    • 대한기계학회논문집A
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    • 제30권2호
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    • pp.149-156
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    • 2006
  • A boundary-based design sensitivity analysis(DSA) technique is proposed for addressing shape optimization issues in the elastostatics problems. Sensitivity formula is derived based on the continuum formulation in a boundary integral form, which consists of the boundary solutions and shape variation vectors. Though the boundary element method(BEM) has been mainly used to obtain the boundary solution, the FEM is used in this paper because this is much more popular, and has greatly improved meshing and computing power recently. The advantage of the boundary DSA is that the shape variation vectors, which are also known as design velocity fields, are needed only on the boundary. Then, the step for determining the design velocity field over the whole domain, which was necessary in the domain-based DSA, is eliminated, making the process easy to implement and efficient. Problem of fillet design is chosen to illustrate the efficiency of the proposed method. Accuracy of the sensitivity is good with this method even by employing the free mesh for the FE analysis.

형상불완전을 갖는 평면 원호 아치의 동적 거동 (Dynamic Behavior of the Plane Circular Arches with the Shape Imperfections)

  • 조진구
    • 한국농공학회지
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    • 제43권3호
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    • pp.85-93
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    • 2001
  • In this study, a computer program considering shape imperfections of arch under dynamic loading was developed. The shape imperfection of arch was assumed as higher degree polynomial expressed as $\omega$$_{i}$ = $\omega$$_{o}$ (1-(2$\chi$/L)$^{m}$ )$^n$and sinusoidal curve such as $\omega$$_{i}$ = $\omega$$_{o}$ sin(η$\pi$$\chi$/L). In finite element formulation, the material nonlinear behavior was assumed the elasto-viscoplastic model highly corresponding to the real behavior of the material and the geometrically nonlinear behavior was modeled using Lagrangian description of motion. Also, the behavior of steel was modeled by applying yield criteria of Von Mises. The developed program was applied to the analysis of the dynamic behavior for the clamped beam subjected to the concentrated load at midspan and the results were compared with those from other research to investigate accuracy of the presented finite element program. In numerical examples, the shape imperfections of L/500, L/1,000 and L/2,000 were considered and the modes of shape imperfections of the symmetric and antisymmetric were adopted. The effects of the shape imperfections on the dynamic behavior of arch were conspicuous and results of analysis indicate that the reasonable values of arch rise to arch span ratio ranged between 0.1 and 0.3.

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UAV 영상정합을 통한 구조물 형상변화 측정 정확도 연구 (Measurement Accuracy for 3D Structure Shape Change using UAV Images Matching)

  • 김민철;윤혁진;장휘정;유종수
    • 대한공간정보학회지
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    • 제25권1호
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    • pp.47-54
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    • 2017
  • 최근 unmanned aerial vehicle(UAV)를 이용하여 영상을 취득하고 지도제작 및 3차원 형상을 구축하는 연구들이 활발히 이루어지고 있다. 본 연구에서는 영상정합(image matching) 기술을 이용하여 3차원 형상을 재현하고, 형상 변화가 있을 경우 이를 탐지하여 면적 및 부피를 계산하는 방법론을 제시하는 실험으로 측정 정확도를 평가하였다. 이를 위해 모의 구조물을 구축하여 형상변화 전 후의 UAV 영상을 취득하고, 영상정합 결과물인 포인트 데이터의 비교를 위해 변화 전 데이터는 격자 형태로 변환하여 높이 값을 비교하였다. 실험 결과, 제안된 방법은 가로 세로 30cm 이상의 형상변화는 매우 높은 정확도로 면적 및 부피를 계산하였으나, 그 이하의 형상변화는 아직 영상정합기술의 한계에 기인하여 적용이 어려운 것으로 검증되었다. 하지만 제안한 방법론은 불법건축물 판별, 구조물의 일정규모 이상 피해의 정량적 분석 및 관리 등에 충분히 활용 가능할 것으로 생각된다.