• 제목/요약/키워드: Scrap metal

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Recovery of Metal from Tin contained Scrap by Carbothermic Reduction (탄소환원반응을 이용한 주석함유 폐자원으로부터 금속의 회수)

  • Kim, Yong-Hwan;Han, Cheol-Ung;Choe, Han-Sin;Kim, Yeong-Min;Son, Seong-Ho;Lee, Gi-Ung
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.91-91
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    • 2014
  • 주석함유 2차 공정 부산물인 양극 슬라임내의 금속을 회수하기 위하여 탄소환원반응을 통해 금속 회수에 미치는 공정변수의 영향을 조사하였다. 열역학 모델링과 금속환원 실험결과, 환원 온도와 고체 환원제인 코크스(cokes)에 공정 변수에 따라 금속으로 환원이 될 수 있음을 확인하였다.

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Preparation of Cathode Materials for Lithium Rechargeable Batteries using Transition Metals Recycled from Li(Ni1-x-yCoxMny)O2 Secondary Battery Scraps (Li(Ni1-x-yCoxMny)O2계 이차전지 공정 스크랩으로부터 회수한 전이금속을 활용한 리튬이차전지 양극재 제조)

  • Lee, Jae-Won;Kim, Dae Weon;Jang, Seong Tae
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.131-136
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    • 2014
  • Cathode materials and their precursors are prepared with transition metal solutions recycled from the the waste lithium-ion batteries containing NCM (nickel-cobalt-manganese) cathodes by a $H_2$ and C-reduction process. The recycled transition metal sulfate solutions are used in a co-precipitation process in a CSTR reactor to obtain the transition metal hydroxide. The NCM cathode materials (Ni:Mn:Co=5:3:2) are prepared from the transition metal hydroxide by calcining with lithium carbonate. X-ray diffraction and scanning electron microscopy analyses show that the cathode material has a layered structure and particle size of about 10 ${\mu}m$. The cathode materials also exhibited a capacity of about 160 mAh/g with a retention rate of 93~96% after 100 cycles.

Investigation on the Material Flow of Cobalt for Resource Recovery and Recycling of Strategic-Metal Scrap (戰略金屬 스크랩 資源化를 위한 코발트 物質흐름 現況調査)

  • Sohn, Jeong-Soo;Yang, Dong-Hyo;Shin, Shun-Myung;Kang, Eun-Hee
    • Resources Recycling
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    • v.14 no.2
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    • pp.43-55
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    • 2005
  • As world population increases and the world economy expalds, so does the demand for natural resources especially strategic metals such as cobalt. An accurate assesment of the nation's minerals must include not only the resources available in the ground but also those that become available through recycling. In this paper, data on domestic and international supply of cobalt and its applications by end-user were analyzed for stable security of cobalt resources and effective recycling of cobalt scraps. Also, an initial evaluation of the flow of cobalt-containing materials in the United States was prepared. In 2003, 8,000 metric tons of cobalt were consumed in the United States and an estimated 28% of U.S. cobalt supply was derived from scrap. The superalloy industry and catalyst industries have well-established recycling or cobalt recovery practices. Recycling rates of cobalt scraps from magnet alloy and cemented carbide were relatively low.

Cobalt Recovery by Oxalic Acid and Hydroxide Precipitation from Waste Cemented Carbide Scrap Cobalt Leaching Solution (폐초경 스크랩 코발트 침출용액으로부터 옥살산 및 수산화물 침전에 의한 코발트 분말 회수)

  • Lee, Jaesung;Kim, Mingoo;Kim, Seulgi;Lee, Dongju
    • Journal of Powder Materials
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    • v.28 no.6
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    • pp.497-501
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    • 2021
  • Cobalt (Co) is mainly used to prepare cathode materials for lithium-ion batteries (LIBs) and binder metals for WC-Co hard metals. Developing an effective method for recovering Co from WC-Co waste sludge is of immense significance. In this study, Co is extracted from waste cemented carbide soft scrap via mechanochemical milling. The leaching ratio of Co reaches approximately 93%, and the leached solution, from which impurities except nickel are removed by pH titration, exhibits a purity of approximately 97%. The titrated aqueous Co salts are precipitated using oxalic acid and hydroxide precipitation, and the effects of the precipitating agent (oxalic acid and hydroxide) on the cobalt microstructure are investigated. It is confirmed that the type of Co compound and the crystal growth direction change according to the precipitation method, both of which affect the microstructure of the cobalt powders. This novel mechanochemical process is of significant importance for the recovery of Co from waste WC-Co hard metal. The recycled Co can be applied as a cemented carbide binder or a cathode material for lithium secondary batteries.

Deep Learning based Scrapbox Accumulated Status Measuring

  • Seo, Ye-In;Jeong, Eui-Han;Kim, Dong-Ju
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.3
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    • pp.27-32
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    • 2020
  • In this paper, we propose an algorithm to measure the accumulated status of scrap boxes where metal scraps are accumulated. The accumulated status measuring is defined as a multi-class classification problem, and the method with deep learning classify the accumulated status using only the scrap box image. The learning was conducted by the Transfer Learning method, and the deep learning model was NASNet-A. In order to improve the accuracy of the model, we combined the Random Forest classifier with the trained NASNet-A and improved the model through post-processing. Testing with 4,195 data collected in the field showed 55% accuracy when only NASNet-A was applied, and the proposed method, NASNet with Random Forest, improved the accuracy by 88%.

The Separation and Recovery of Nickel and Lithium from the Sulfate Leach Liquor of Spent Lithium Ion Batteries using PC-88A

  • Nguyen, Viet Tu;Lee, Jae-Chun;Jeong, Jinki;Kim, Byung-Su;Pandey, B.D.
    • Korean Chemical Engineering Research
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    • v.53 no.2
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    • pp.137-144
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    • 2015
  • The present paper deals with the extractive separation and selective recovery of nickel and lithium from the sulfate leachate of cathode scrap generated during the manufacture of LIBs. The conditions for extraction, scrubbing and stripping of nickel from lithium were optimized with an aqueous feed containing $2.54kg{\cdot}m^{-3}$ Ni and $4.82kg{\cdot}m^{-3}$ Li using PC-88A. Over 99.6% nickel was extracted with $0.15kmol{\cdot}m^{-3}$ PC-88A in two counter-current stages at O/A=1 and pH=6.5. Effective scrubbing Li from loaded organic was systematically studied with a dilute $Na_2CO_3$ solution ($0.10kmol{\cdot}m^{-3}$). The McCabe-Thiele diagram suggests two counter-current scrubbing stages are required at O/A=2/3 to yield lithium-scrubbing efficiency of 99.6%. The proposed process showed advantages of simplicity, and high purity (99.9%) nickel sulfate recovery along with lithium to ensure the complete recycling of the waste from LIBs manufacturing process.

Application of Solvent Extraction to the Treatment of Industrial Wastes

  • Shibata, Junji;Yamamoto, Hideki
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.259-263
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    • 2001
  • There are several steps such as slicing, lapping, chemical etching and mechanical polishing in the silicon wafer production process. The chemical etching step is necessary to remove damaged layer caused In the slicing and lapping steps. The typical etching liquor is the acid mixture comprising nitric acid, acetic acid and hydrofluoric acid. At present, the waste acid is treated by a neutralization method with a high alkali cost and balky solid residue. A solvent extraction method is applicable to separate and recover each acid. Acetic acid is first separated from the waste liquor using 2-ethlyhexyl alcohols as an extractant. Then, nitric acid is recovered using TBP(Tri-butyl phosphate) as an extractant. Finally hydrofluoric acid is separated with the TBP solvent extraction. The expected recovered acids in this process are 2㏖/l acetic acid, 6㏖/1 nitric acid and 6㏖/l hydrofluoric acid. The yields of this process are almost 100% for acetic acid and nitric acid. On the other hand, it is important to recover and reuse the metal values contained in various industrial wastes in a viewpoint of environmental preservation. Most of industrial products are made through the processes to separate impurities in raw materials, solid and liquid wastes being necessarily discharged as industrial wastes. Chemical methods such as solvent extraction, ion exchange and membrane, and physical methods such as heavy media separation, magnetic separation and electrostatic separation are considered as the methods for separation and recovery of the metal values from the wastes. Some examples of the application of solvent extraction to the treatment of wastes such as Ni-Co alloy scrap, Sm-Co alloy scrap, fly ash and flue dust, and liquid wastes such as plating solution, the rinse solution, etching solution and pickling solution are introduced.

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Locational Characteristics of Recycling Industries (재생용 사업의 입지적 특성)

  • Han, Ju-Seong
    • Journal of the Korean association of regional geographers
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    • v.10 no.4
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    • pp.775-786
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    • 2004
  • Establishments of wholesale of recycling materials are located in the region where an amount of recyclable wastes generated as artery industry developed and the region of rather many population. And they are located not in underpopulated area as noxious facilities, but located in the non-residential area of many population regions in the whole country. Also, establishments of recycling of metal wastes and scrap, and non-metal wastes and scrap are mainly located in the peripheral region of metropolitan cities, regional centered cities, and adjacent regions of industrial area, because of high coefficient of localization, and agglomerated effects of production. The factor influencing the location of recycling industries is deeply connected with the location of wholesale of recycling materials, and thus, the transportation costs to carry recycling materials from supplied regions to plants are important but population is not so important.

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Mixing and Gas Removal Behavior in Scrap Remelt of Light Metal by Impeller Agitation (임펠러 교반에 의한 경량금속 스크랩 용해로에서의 혼합 및 탈 가스 거동)

  • 한정환;이주한;김석범;변지영;심재동
    • Resources Recycling
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    • v.7 no.3
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    • pp.42-51
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    • 1998
  • Hydrogen in atmosphere can easily dissolve in melt of light metal alloys. Increasing demand for recycling of light metal a alloys has, therefore, focused attention on the removal of hydrogen gas, and alloy addition in melt has become an imporLant r refining process. For this purpose behaviors of mixing and hydrogen degassing in impeller agitated refming vessel with/without barnes were investigated. Flow patterns, mixing time behavior and kinetics of degassing in various agitating conditions were analysed in watet model experiments. And, numerical analysis on turbulent flow pattern in impeller agitated vessels was performed.

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A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust (전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구)

  • Jae-hong Yoon;Chi-hyun Yoon;Hirofumi Sugimoto;Akio Honjo
    • Resources Recycling
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    • v.32 no.1
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    • pp.50-59
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    • 2023
  • The amount of dust generated during the dissolution of scrap in an electric arc furnace is approximately 1.5% of the scrap metal input, and it is primarily collected in a bag filter. Electric arc furnace dust primarily consists of zinc and ion. The processing of zinc starts with its conversion into pellet form by the addition of a carbon-based reducing agent(coke, anthracite) and limestone (C/S control). These pellets then undergo reduction, volatilization, and re-oxidation in rotary kiln or RHF reactor to recover crude zinc oxide (60%w/w). Next, iron is discharged from the electric arc furnace dust as a solid called Fe clinker (secondary by-product of the Fe-base). Several methods are then used to treat the Fe clinker, which vary depending on the country, including landfilling and recycling (e.g., subbase course material, aggregate for concrete, Fe-source for cement manufacturing). However, landfilling has several drawbacks, including environmental pollution due to leaching, high landfill costs, and wastage of iron resources. To improve Fe recovery in the clinker, we pulverized it into optimal -sized particles and employed specific gravity and magnetic force selection methods to isolate this metal. A carbon-based reducing agent and a binding material were added to the separated coarse powder (>10㎛) to prepare briquette clinker. A small amount (1-3%w/w) of the briquette clinker was charged with the scrap in an electric arc furnace to evaluate its feasibility as an additives (carbonaceous material, heat-generating material, and Fe source).