• 제목/요약/키워드: Sawing

검색결과 123건 처리시간 0.031초

원형 톱과 엔드밀의 복합재료 절단 음향과 버 비교연구 (Acoustic Emission and Burr Comparison of Circular Sawing and Milling in Fiber Reinforced Plastic Cutting)

  • 주창민;백종현;김수진;이건명
    • 한국기계가공학회지
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    • 제21권7호
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    • pp.98-104
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    • 2022
  • Circular sawing and milling are general machining processes used for routing fiber-reinforced plastics (FRP). In this study, the productivity and cutting quality of a circular saw and flat endmill were compared. As a result, the productivity of the circular saw was approximately ten times higher than that of the endmill for the same tool life, and the burr size of the circular saw was 14 times smaller than that of the flat-end mill. The spectrogram analysis of the cutting sound also showed that the acoustic emission of the circular saw was more uniform than that of the flat end mill. Circular sawing is thus a more suitable process for the straight cutting of pultrusion FRP than a flat endmill.

Wafer Sawing 공정의 폐슬러리로부터 금속 실리콘 회수에 관한 연구 (Recovery of Metallurgical Silicon from Slurry Waste)

  • 김종영;김응수;황광택;조우석;김경자
    • 한국세라믹학회지
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    • 제48권2호
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    • pp.189-194
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    • 2011
  • Metallurgical grade silicon was recovered from slurry waste for ingot sawing process by acid leaching and thermal treatment. SiC abrasive was removed by gravity concentration and centrifugation. Metal impurities were removed by the acid leaching using HF/HCl. The remaining SiC was separated by the thermal treatment at $1600^{\circ}C$ in an inert atmosphere by the difference in melting points. The purity of the obtained silicon was found to be around 99.7%.

톱절삭에서의 절삭력 예측 (Estimation of cutting forces in band sawing)

  • 정훈;백대균;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.31-35
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    • 1996
  • The cross section of the circular rod type workpiece to be cut in the band saw machine is variable at every moment in the sawing process. When the cutting feed rate is fixed to the constant speed, the cutting edges of the band saw teeth are also variabl eat any moment, so this causes the wear of the land saw teeth and the deterioration of the quality in the surface roughness. In this study, to work out this kind of problem basically, the mean cutting force of a tooth in the band saw was estimated by using the workpiece which was smaller than the interval of each tooth, i.e. band saw pitch, in the thickness. Then the static cutting forces were predicted by appling the mean cutting forces referred above to the mechanistic cutting force model which were analyzed through the geometric profile of a band saw tooth.

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잣 수확의 기계화 연구(III) -원형톱에 의한 잣나무 가지의 절단에 소요되는 동력- (Mechanization of Pine Cone Harvest(III) -Power Requirements to Cut Shoots of Korean Pine Trees by Circular Saw-)

  • 강화석;강위수;이재선
    • Journal of Biosystems Engineering
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    • 제20권3호
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    • pp.245-249
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    • 1995
  • In this study power requirements to saw shoots with circular saw were determined by measuring and analyzing the required maximum torque to provide the information for the mechanization of Korean pine cone harvest. Two levels of feed rate of shoots, 10.4mm/s and 20.8mm/s, three levels of sawing speed 5.8㎧, 11.6㎧, and 17.4㎧, and 14 levels of shoot diameter from 7.7 to 18.1mm were used as variables. 1) The maximum torques were significantly affected by all three variables. The average maximum torque, 18.2 N-cm for feed rate of 20.Bmm/s was greater as much as 80% of 10.1 N-cm for feed rate of 10.4mm/s. 2) As the sawing speed was increased from 5.8㎧ to 11.6㎧ and 17.4㎧, the maximum torques were decreased to 14.8N-cm, 8.5N-cm, and 7.IN-cm, respectively when the feed rate was 10.4mm/s. The maximum torque ranged from 4.5 to 19.3N-cm as shoot diameter increased from 7.7 to 18.1mm. The minimum power requirements to saw shoots of 18.1mm with circular saw was 30W for the feed rate of 10.4mm/s. 3) The maximum torques were 28.6N-cm, 14.6N-cm, and 11.4N-cm when sawing speeds were 5.8㎧, 11.6㎧, and 17.4㎧, respectively when the feed rate was 20.8mm/s and these torques were increased as much as 93%, 36%, and 61% of those for the feed rate of 10.4mm/s. The maximum torque increased from 9.7N-cm to 30.7N-cm as shoot diameter increased from 7.7 to 18.1mm. The minimum power requirements to saw shoots of 18.1mm was 54W which was 1.8 times of 30W for the feed rate of 10.4mm/s.

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가철성 다이를 가진 작업모형에서 다우엘 핀의 종류에 따른 정확도에 관한 연구 (THE ACCURACY ACCORDING TO THE VARIOUS DOWEL PINS OF WORKING CAST WITH REMOVABLE DIES)

  • 임주환
    • 대한치과보철학회지
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    • 제35권2호
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    • pp.373-384
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    • 1997
  • In this study, 4 types of dowel pin were used to fabricate removable dies using the Pindex system. The comparison of interabutment distances between before and after sawing were conducted in each type of dowel pin, and the horizontal discrepancies in the interabutment distance according to the abutment location and the type of dowel pin were comparatively analyzed. Abutments LM(left molar), LP(left premolar), A(anterior), RP(right premolar), and RM (right molar) were used for measurement. The interabutment distances were measured between each abutment : LM-LP, LM-A, LM-RP, and LM-RM. The slide scanned image of each model was magnified on the computer screen and the measurements were conducted using the meeting point of the cross on the occlusal surface of each abutment. The results were as follows : 1. In the comparison of interabutment distances between before and after sawing in each type of dowel pin, there was no significant difference in World dowel pin(double), Bi-pin(double), Maxcel dowel pin(single). In the World dowel pin(single) there was no significant difference between LM-LPs, but in the other measurements (LM-As, LM-RPs, and LM-RMs) there was significant difference between before and after sawing(p<0.05). 2. In comparison of horizontal discrepancies of the measurement according to the abutment location, there was significant difference between measurement LM-LP($0.27{\pm}0.19mm$) and the others : LM-A($0.46{\pm}0.20mm$), LM-RP($0.38{\pm}0.25mm$), LM-RM($0.45{\pm}0.22mm$) (p<0.05). 3. In comparison of horizontal discrepancies of the measurement according to the type of dowel, there was no significant difference between each dowel. As a result when fabricating a removable die using the previously mentioned 4 types of dowel pins, it is thought that the horizontal discrepancy increased in proportion to the interabutment span length and does not depend on the type of dowel pin.

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다이아몬드전착 밴드쏘우장비를 이용한 고치밀도 알루미나소결체의 다이싱가공 성능평가 (Performance Evaluation of Dicing Sawing of High-densified Al2O3 Bulk using Diamond Electroplated Band-saw Machine)

  • 이용문;박영찬;김동현;이만영;강명창
    • 한국기계가공학회지
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    • 제16권6호
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    • pp.1-6
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    • 2017
  • Recently, the brittle materials such as ceramics, glass, sapphire and textile material have been widely used in semiconductors, aerospace and automobile owing to high functional characteristics. On the other hand, it has the characteristics of difficult-to-cut material relative to all materials. In this study, diamond electro-deposited band-saw machine was developed to operate stably using water-coolant type through relative motion between band-saw tool and $Al_2O_3$ material. High densified $Al_2O_3$ material was manufactured by spark plasma sintering method. The bulk density was observed by the Archimedes law and the theoretical density was estimated to be $3.88g/cm^3$ and its hardness 14.7 MPa. From the dicing sawing test of $Al_2O_3$ specimen, behavior of surface roughness and band-saw wear are dominantly affected by the increase of the band-saw linear velocity. Additionally, an continuous pattern type of diamond band-saw was a very effective due to entry impact as a one-off for brittle material.

와이어쏘 공정에서 다이아몬드 입자의 인성지수가 절단 성능에 미치는 영향 (Effect of Toughness Index of Diamond Abrasives on Cutting Performance in Wire Sawing Process)

  • 김도연;이태경;김형재
    • 한국산업융합학회 논문집
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    • 제23권4_2호
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    • pp.675-682
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    • 2020
  • Multi-wire sawing is the prominent technology employed to cut hard material ingots into wafers. This paper aimed to research the effect of diamond toughness index on the cutting performance of electroplated diamond wire. Three different toughness index of diamond abrasives were used to manufacture electroplated diamond wires. The cutting performance of electroplated diamond wire is verified through experiments, in which sapphire ingot are cut using single wire sawing machine. A single wire saw for constant load slicing is developed for the cutting performance evaluation of electroplated diamond wire. Choosing the cutting depth, total cutting depth, cutting force and wear of electroplated diamond wires as evaluation parameters, the performance of electroplated diamond wire is evaluated. The results of this study showed that there was a significant direct relationship between the toughness index of diamond abrasives and the cutting performance. Results demonstrated that diamond abrasive with a high toughness index showed higher cutting performance. However, all diamond abrasives showed similar cutting performance under low load conditions. The results of this paper are useful for the development of cutting large diameter ingots and cutting high hardness ingots at high speed.

위험직종(危險職種) 분류(分類)에 따른 난청(難聽)의 고찰(考察) (A Study on the Hearing Disturbance Based on the Classification of Hazardous Occupation)

  • 박영일
    • 보험의학회지
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    • 제2권1호
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    • pp.122-127
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    • 1985
  • The basis for determining hearing disturbance adopted by the Life Insurance Industry is the loss of hearing power above 80 db on either or both sides, in accordance with the divide sixth method of audiometric test. Different types of small-to-medium-sized enterprises were chosen for the study of the extent of loss and the power of hearing. The following are the findings: 1. The disturbance percentage found among the types of occupation and different levels of age was found to be higher as the subject's ages increased. 2. The heavier the workload and the noisier the environment, the higher the percentage of disturbance. The average percentage of the subjects turned out to be 24.35%. Those engaged in sawing and wood-work showed 49%. Those engaged in machinery and equipment for transportation accounted for 42.6%. Those engaged in the metal products occupied 39.6%. The disturbance percentage among those engaged in such noisy works as press, pipe and sawing showed 32.52%. 28.46% of those workers with three to four years employment turned out to be disturbed in hearing. Of these, a high percentage of 43.9% showed disturbance in conversation or talk. 3. No hearing loss due to occupation beyond the Life Insurance standard of 80 db was found; therefore, the present status poses no problem. Constant attention, however, is needed.

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An investigation on dicing 28-nm node Cu/low-k wafer with a Picosecond Pulse Laser

  • Hsu, Hsiang-Chen;Chu, Li-Ming;Liu, Baojun;Fu, Chih-Chiang
    • 마이크로전자및패키징학회지
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    • 제21권4호
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    • pp.63-68
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    • 2014
  • For a nanoscale Cu/low-k wafer, inter-layer dielectric (ILD) and metal layers peelings, cracks, chipping, and delamination are the most common dicing defects by traditional diamond blade saw process. Sidewall void in sawing street is one of the key factors to bring about cracks and chipping. The aim of this research is to evaluate laser grooving & mechanical sawing parameters to eliminate sidewall void and avoid top-side chipping as well as peeling. An ultra-fast pico-second (ps) laser is applied to groove/singulate the 28-nanometer node wafer with Cu/low-k dielectric. A series of comprehensive parametric study on the recipes of input laser power, repetition rate, grooving speed, defocus amount and street index has been conducted to improve the quality of dicing process. The effects of the laser kerf geometry, grooving edge quality and defects are evaluated by using scanning electron microscopy (SEM) and focused ion beam (FIB). Experimental results have shown that the laser grooving technique is capable to improve the quality and yield issues on Cu/low-k wafer dicing process.