• 제목/요약/키워드: Sandwich panel

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Fatigue Fracture Assessment of Honeycomb Composite Side-Wall Panel Joint for the KTX Tilting Car Body (틸팅차량용 KTX 차체의 하니컴복합재 측벽판 체결부의 피로파괴평가)

  • Jeong, Dal-Woo;Kim, Jung-Seok;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.55-60
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    • 2010
  • The honeycomb composite joint structure designed for application to a tilting KTX railroad car body is subjected to bending loads of a cantilever type. Honeycomb sandwich composite panel-joint attached in the real tilting car body was fabricated and sectioned as several beam-joint specimens for the bending test. The fracture behaviors of these specimens under static loads were different from those under cyclic loads. Static bending loads caused shear deformation and fracture in the honeycomb core region, while fatigue cyclic bend loading caused delamination along the interface between the composite skin and the honeycomb core, and/or caused a fracture in the welded part jointed with the steel under-frame. These fracture behaviors could occur in other industrial honeycomb composite joints with similar sub-structures, and be used for improving design parameters of a honeycomb composite joint structure.

A Study on the Minimum Weight Design of Stiffened Cylindrical Shells (보강원통셸의 최소중량화설계 연구)

  • 원종진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.630-648
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    • 1992
  • The minimum weight design for simply-supported isotropic or symmetrically laminated stiffened cylindrical shells subjected to various loads (axial compression or combined loads) is studied by a nonlinear mathematical search algorithm. The minimum weight design in accomplished with the CONMIN optimizer by Vanderplaats. Several types of buckling modes with maximum allowable stresses and strains are included as constraints in the minimum weight design process, such as general buckling, panel buckling with either stingers or rings smeared out, local skin buckling, local crippling of stiffener segments, and general, panel and local skin buckling including stiffener rolling. The approach allows the consideration of various shapes of stiffening members. Rectangular, I, or T type stringers and rectangular rings are used for stiffened cylindrical shells. Several design examples are analyzed and compared with those in the previous literatures. The unstiffened glass/epoxy, graphite/epoxy(T300/5208), and graphite/epoxy aluminum honeycomb cylindrical shells and stiffened graphite/epoxy cyindrical shells under axial compression are analyzed through the present approach.

Pseudo-BIPV Style Rooftop-Solar-Plant Implementation for Small Warehouse Case

  • Cha, Jaesang;Cho, Ju Phil
    • International journal of advanced smart convergence
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    • v.11 no.3
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    • pp.187-196
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    • 2022
  • In this paper, we propose an example of designing and constructing a roof-type solar power plant structure equipped with a Pseudo-BIPV (Building-Integrated Photovoltaic) shape suitable for use as a roof of a small warehouse with a sandwich-type panel structure. As the characteristics of the roof-type solar power generation facility to be installed in the small warehouse proposed in this study, the shape of the roof is not a general A type, but a right-angled triangle shape with the slope is designed to face south. We chose a structure in which an inverter for one power plant and a control facility are linked by grouping several roofs of buildings. In addition, the height of the roof structure is less than 20 cm from the floor, and it has a shape similar to that of the BIPV, so it is building-friendly because it is almost in close contact with the roof. At the same time, the roof creates a reflective light source due to the white color. By linking this roof with a double-sided solar panel, we designed it to obtain both the advantage of the roof-friendliness and the advantage of efficiency improvement for the electric power generation based on the double-sided panel. Compared to the existing solar power generation facilities using A-shaped cross-sectional modules, the power generation efficiency of roofs in this case is increased by more than 11%, which we can confirm, through the comparison analysis of monitoring data between power plants in the same area. Therefore, if the roof-type solar structure suitable for the small warehouse we have presented in this paper is used, the facilities of electric power generation is eco-friendly. Further it is easier to obtain facility certification compared to the BIPV, and improved capacity of the power generation can be secured at low material cost. It is believed that the roof-type solar power generation facility we proposed can be usefully used for warehouse or factory-based smart housing. Sensor devices for monitoring, CCTV monitoring, or safety and environment management, operating in connection with the solar power generation facilities, are linked with the Internet of Things (IoT) solution, so they can be monitored and controlled remotely.

Design of Microstrip Antenna with Composite Laminates and its structural rigidity (복합재료 평면 안테나 구조의 제작 및 기계적 특성 평가)

  • 전지훈;유치상;김차겸;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.195-198
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    • 2002
  • Two types of conformal load-bearing antenna structure (CLAS) were designed with microwave composite laminates and Nomex honeycomb cores, to give both structural rigidity and good electrical performance. One is 4$\times$8 array for Synthetic Aperture Radar(SAR) system and the other is $5\times2$ array for wireless LAN system. Design was based on wide bandwidth, high polarization purity, low loss and good structural rigidity. We studied the design, fabrication and structural/electrical performances of the antenna structures. The flexural behavior was observed under a 3-point bending test, an impact test, and a buckling test. Electrical measurements were in good agreement with simulation results and these complex antenna structures have good flexural characteristics. The design of this antenna structure is extended to give a useful guide for sandwich panel manufacturers as well as antenna designers.

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Analysis of 3-D Superplastic Forming/Diffusion Bonding Process Using a Hierarchical Contact Searching Method(I) (계층적 접촉 탐색방법을 이용한 3-D 초소성 성형/확산접합의 공정설계(I))

  • Kang, Y.K.;Song, J.S.;Hong, S.S.;Kwon, Y.N.;Lee, J.H.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.2 s.92
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    • pp.138-143
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    • 2007
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a 3-D rigid visco-plastic finite element method. A constant-triangular element based on membrane approximation and an incremental theory of plasticity are employed for the formulation. The coulomb friction law is used for interface friction between tool and material. Pressure-time relationship for a given optimal strain rate is calculated by stress and pressure values at the previous iteration step. In order to improve the contact searching, hierarchical search algorithm has been applied and implemented into the code. Various geometries including sandwich panel and 3 sheet shape for 3-D SPF/DB model are analyzed using the developed program. The validity fer the analysis is verified by comparison between analysis and results in the literature.

A Study on the Integrated Prefab Building Materials Depending on the Cooling Type of PV Mocdule Backside (태양전지모듈 후면의 냉각조건에 따른 조립식 건축자재와 일체화에 관한 연구)

  • Yi So-Mi;Lee Yong-Ho;Hong Sung-Min
    • New & Renewable Energy
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    • v.2 no.2 s.6
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    • pp.9-15
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    • 2006
  • The application of photovoltaics into building as integrated building components has been paid more attention worldwide. Photovoltaics or solar electric modules are solid state devices, directly converting solar radiation into electricity; the process does not require fuel and any moving parts, and produce no pollutants. And the prefab building method is very effective because the pre- manufactured building components is simply assembled to making up buildings in the construction fields especially the sandwich panel. So, the purpose of this research is to integrated prefab building materials depending on the cooling type of PV modules. It is concluded that the prediction of BIPV system's performance should be based on the more accurate PV module temperature. From the basis of these results on the correlation of temperature and irradiation were obtained.

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Acoustic Performance of a Scaled Reverberation Chamber (간이 잔향실의 음향성능)

  • Kang, Hyun-Ju;Kim, Bong-Kee;Kim, Jae Seung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.101-104
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    • 2005
  • This study presents experimental results from the performance test of a scaled reverberation chamber for measurement of sound insulation of panels. Experimental investigations were conducted in various parameters such as tunneling effect source locations, and maximum sound transmission loss. It is evident that the tunneling effect which means the variation with specimen location on the test frame gives rise to more than 3 dB deviation. One of the objective of this study that compares measured results between a real reverberation chamber and a simplified test apparatus, by using a specimen of a sandwich panel. It shows qualitatively resonable agreement from which one can find a potential to provide a design tool.

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A Study on the Stiffness Characteristic of Repeated Unit Cell Structure (반복되는 구조물의 강성특성 연구)

  • Park, Soo;Seon, Kwang-Sang;Koo, Jae-Mean;Seok, Chang-Sung;Park, Tae-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.111-117
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    • 2010
  • The repeated unit cell structure is applied to the composite, the carbon nano tube and sandwich panel. In this paper, a study on the stiffness of unit cell structure has been performed with the tube support plate of the steam generator. For this, repeated unit cell structure's equivalent elastic constant and poisson's ratio was evaluated through FEA and tests under the elastic range load. Also we evaluated the effect on the specimen size from results.

Torsion Rigidity of Composite Material Cmbody for Low Floor Bus (한국형 저상버스 복합소재 차체에 대한 비틀림 강성 평가)

  • Leem, Song-Gyu;Kim, Yeon-Su;Mok, Jai-Kyun;Jang, Se-Ky;Cho, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.548-553
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    • 2008
  • Low Floor buses have no steps to get on or get off the main cabin to provide the old and the handicapped with easy access. The car body for the low floor bus was designed to consider Korean physical standard, passenger capacity (standee, seated, handicapped), arrangement of vehicle components, and bus law or regulations. It was designed as an one body, without any reinforcement armature, which has light-weight sandwich constructions with glass epoxy skins, aluminum honeycomb cores and inner-frames. In this paper, torsion rigidity of the designed car body was evaluated and compared with that of a car body with reinforcement armatures in the cabin. Finite element method verified that the designed car body without reinforcement armatures could satisfy requirements of torsion rigidity.

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A Study on the Development of Roof Integrated PV Module (Focused on the Prefab Building System) (지붕재 일체형 태양전지 모듈의 개발에 따른 내구성 평가 (조립식 건축시스템을 중심으로))

  • Yi, So-Mi;Noh, Ji-Hee;Lee, Eung-Jik
    • KIEAE Journal
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    • v.6 no.4
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    • pp.17-24
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    • 2006
  • The application of photovoltaics into building as integrated building components has been paid more attention worldwide. Photovoltaics or solar electric modules are solid state devices, directly converting solar radiation into electricity; the process does not require fuel and any moving parts, and produce no pollutants. And the prefab building method is very effective because the pre- manufactured building components is simply assembled to making up buildings in the construction fields especially the sandwich panel. Architecture considerations for the integration of PV module to building envelope such as building structure, construction type, safety, regulation, maintenance etc. have been carefully refelected from the early stage of BIPV module design. Trial product of BIPV module are manufactured and sample construction details for demonstration building are purposed. Therefore, this paper intends to advanced its practical use by proposing how to get integrated PV system which can be applied to prefab building material, and how to apply it.