• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.3
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• pp.414-420
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• 2013

Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

• Structural Engineering and Mechanics
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• v.63 no.1
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• pp.65-76
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• 2017

This research investigated the vibration frequency of sandwich plate made of piezoelectric fiber reinforced composite core (PFRC) and face sheets of piezomagnetic materials. The effective electroelastic constants for PFRC materials are obtained by the micromechanical approach. The resting medium of sandwich plate is modeled by Pasternak foundation including normal and shear modulus. Besides, sandwich plate is subjected to linearly varying normal stresses that change by load factor. The coupled equations of motion are derived using first order shear deformation theory (FSDT) and energy method. These equations are solved by differential quadrature method (DQM) for simply supported boundary condition. A detailed numerical study is carried out based on piezoelectricity theory to indicate the significant effect of load factor, volume fraction of fibers, modulus of elastic foundation, core-to-face sheet thickness ratio and composite materials on dimensionless frequency of sandwich plate. These findings can be used to aerospace, building and automotive industries.

• Steel and Composite Structures
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• v.32 no.5
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• pp.633-642
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• 2019

In this work, lightweight sandwich plates consisting of a functionally graded porous (FGP) core and two laminated composite face sheets resting on elastic foundation have been proposed. Three different profiles are considered for the distributions of porosities along core thickness. The main aim of this paper is the investigation of the buckling behavior of the proposed porous sandwich plates (PSPs) by reporting their critical mechanical loads and their corresponding mode shapes. A finite element method (FEM) based on first order shear deformation theories (FSDT) is developed to discretize governing equations for the buckling behavior of the proposed sandwich plates. The effects of porosity dispersion and volume, the numbers and angles of laminated layers, sandwich plate geometrical dimensions, elastic foundation coefficients, loading and boundary conditions are studied. The results show that the use of FGP core can offer a PSP with half weight core and only 5% reduction in critical buckling loads. Moreover, stacking sequences with only ${\pm}45$ orientation fibers offer the highest values of buckling loads.

• Composites Research
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• v.17 no.1
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• pp.29-37
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• 2004

Honeycomb sandwich composite(HSC) structures have been widely used in aircraft and military industry owing to their light weight and high stiffness. Mechanical properties of honeycomb core materials are needed for accurate analysis of the sandwich composites. In this study. theoretical formula for effective elastic modulus and Poisson's ratio of honeycomb core materials was established using an energy method considering the bending, axial and shear deformations of honeycomb core walls. Finite-element analysis results obtained by using commercial FEA code, ABAQUS 6.3 were comparable to the theoretical ones. In addition, we performed tensile test of HSC plates and analyzed deformation behaviors and interlaminar stresses through its FEA simulation. An increased shear stress along the interface between surface and honeycomb core layers was shown to be the main reason for interfacial delamination in HSC plate under tensile loading.

• Composites Research
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• v.27 no.2
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• pp.77-81
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• 2014

In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.6
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• pp.64-71
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• 2004

The object of this study is to design the Radar Absorbing Structures (RAS) having sandwich structures in the X-band ($8.2{\sim}12.4GHz$) frequencies. Glass fabric/epoxy composites containing conductive carbon blacks and carbon fabric/epoxy composites were used for the face sheets. Polyurethane(PU) foams containing multi-walled carbon nanotube (MWNT) were used for the core. Their permittivities in the X-band were measured using the transmission line technique. The reflection loss characteristics for multi-layered sandwich structures were calculated using the theory of transmission and reflection in a multi-layered medium. Three kinds of specimens were fabricated and their reflection losses in the X-band were measured using the free space technique. Experimental results were in good agreements with simulated ones in 10dB absorbing bandwidth.

• Composites Research
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• v.27 no.3
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• pp.96-102
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• 2014

In this study, we fabricated jute fiber reinforced polylactic acid (PLA) composite in the form of sandwich panel structure which includes core foam of chopped jute fiber reinforced PLA and outer skin layer of continuous glass fiber reinforced PLA. Flexural properties of the composite were assessed for different jute fiber weight fractions. Density of the core foam ranged from 0.31 to 0.67 $g/cm^3$ and void content fraction 0.51 to 0.71. The maximum flexural strength was 92.7 MPa at 12.5 wt.% of jute fiber content, and the maximum flexural modulus was 7.58 GPa at 30.0 wt.%. Cost analysis was also conducted. The cost to enhance the flexural strength of the applied structure was estimated to be $0.010USD/m^3/MPa$ for 12.5 wt.% fiber content.

• Journal of the Korean Society for Railway
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• v.12 no.4
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• pp.518-525
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• 2009

This paper describes the evaluation of structural performance test and finite element analysis to verify the design of Bimodal Tram made of sandwich composites. The sandwich composite applied to vehicle structure was composed of a aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. The load tests of vehicle structure were conducted for vertical load, compressive load, torsion and modal analysis according to JlS E 7105. The structural Integrity of vehicle was evaluated by the measurement of displacement, stress and natural frequency obtained from dial gauge, strain gauge and gravity sensor, respectively. And finite element analysis using ANSYS v11.0 was done to compare with structural test. The results showed that the displacement, stress and natural frequency were in an good agreement with those of structural analysis using the proposed finite element models.

• Composites Research
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• v.14 no.1
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• pp.22-29
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• 2001

The purpose of this paper is to determine the effect of the autoclave inner pressure rate, heat-up rate, tool round angle, Thickness of core, height of joggle on defects, and to minimize the defects of aircraft sandwich structure reinforced with honeycomb core occurred in autoclave processing. The results showed that the geometry of aircraft sandwich structure and tool such as tool round angle, thickness of core, height of joggle, and the autoclave cure conditions such as inner pressure rate, heat up rate strongly affected the core movement, core wrinkle, bridge phenomenon of prepreg and depression of core that occurred in autoclave processing.

• Composites Research
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• v.14 no.3
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• pp.69-76
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• 2001

This paper proposes a double cantilever sandwich-beam method fur evaluating the frequency dependence of dynamic characteristics of rubbers. The flexural vibration of a double cantilever sandwich-beam specimen with an inserted rubber layer was studied using a finite element simulation in combination with the sine-sweep test. Quadratic relationships of dynamic elastic modulus and material loss factor of rubbers with frequency were suggested employing the least square error method.