• 한국구조물진단유지관리공학회 논문집
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• 제26권4호
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• pp.1-10
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• 2022

이 연구에서는 강재 스프링을 감쇠 장치로써 사용 가능성을 평가하기 위해서, 강재 스프링의 인장 및 반복하중 실험을 수행하였다. 주요 실험변수는 강재의 종류(SAE9254 및 SS275), 스프링상수(700 N/mm, 1,000 N/mm 및 1,400 N/mm) 및 SAE9254의 열처리 유·무이다. 인장 실험 결과, SAE9254로 제작된 강재 스프링의 설계 스프링상수와 측정 스프링상수의 비는 1.08 ~ 1.13이며, SS275로 제작된 강재 스프링의 설계 스프링상수와 측정 스프링상수의 비는 0.86 ~ 0.97로 측정되었다. 항복 이후 열처리 유·무에 따른 SAE9254로 제작된 스프링의 하중-변위 관계 기울기는 약 240 ~ 251 kN/mm 및 92 N/mm 이었으며, SS275로 제작된 스프링의 하중-변위 관계 기울기는 거의 0이었다. 반복하중 실험 결과에서 모든 실험체는 KDS 41 17 00 (2019)에서 요구하는 변위 의존형 감쇠 장치의 적합 조건인 변위 원점에서의 하중 조건, 최대변위에서 하중 조건 그리고 에너지 소산 능력 조건을 모두 만족하였다. 그리고 열처리 안 된 SAE9254 및 SS275로 제작된 강재 스프링의 등가 감쇠비는 열처리 된 SAE9254로 제작된 스프링에 비해 각각 약 2.8배 및 1.9배 높은 수준이었다.

• 한국해양공학회지
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• 제15권3호
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• pp.93-99
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• 2001

Recently the steel parts used at automobils are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SAE 9254, DIN50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, th 1st stage shot peening is not affected by nonmetallic inclusion under metal.(2) it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. (3) so far beeasily DIN50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• 동력기계공학회지
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• 제5권4호
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• pp.67-73
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• 2001

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• International Journal of Precision Engineering and Manufacturing
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• 제6권4호
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• pp.55-59
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• 2005

This paper presents a feasibility study whether Shida's constitutive equation being widely used for plain carbon steel in steel manufacturing industry can be extended to alloy steels with a due carbon equivalent model. T,he constitutive relation of the alloy steels (SAE9254, AISI52100 and AISI4140) is measured using hot deformation simulator (GLEEBLE 3500C) at high temperatures ($800^{\circ}C{\~}1000^{\circ}C$) within strain rates of $0.05{\~}40\;s^{-1}$. It has been found the predicted flow stress behavior (constitutive relation) of AISI52100 steel is in agreement with the measured one. On the other hand, the measured flow stress behavior of SAE9254 and AISI4140 steel partly concords with the predicted one when material experiences relatively high strain rate ($10{\~}40\;s^{-1}$) deformation at low temperature ($800^{\circ}C$). It can be deduced that, for AISI52100 steel, Shida's equation with the carbon equivalent model can be applicable directly to the roughing and intermediate finishing stand in hot rolling process for calculating the roll force and torque.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.322-327
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• 1997

This paper investigates the effects of shot peening on mechanical properties of SAE 9254, which is a spring steel used for the suspension system of automobiles. Rotary Bending Fatigue test is accomplished and the results are summarized as fellows : 1. The tensile strength and the hardness do not change so much. 2. The layer of highly residual stress is obtained by multi-stage shot peening. 3. The fatigue strength seems to be improved by residual stress. 4. The fatigue strength of un-peened and multistage shot peened material are 425 MPa and 756 MPa, respectively.

• 한국재료학회지
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• 제8권1호
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• pp.64-70
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• 1998

자동차의 엔진밸브 스프링으로 사용되는 Si-Cr 스프링강의 영구 변형 저항성과 내피로성이 우수한 고강도강을 개발하기 위하여 탄소함량을 증대시키고 Mo, V, W와 같은 합금원소를 기존의 SAE 9254 스프링강에 첨가하여 개발강을 제조했다. SEM및 EDX가 부착된 TEM을 이용하여 미세조직을 관찰했고, 크립시험 및 피로시험기를 이용하여 스프림의 영구 변형 저항성 및 스프링의 내피로성을 조사했다. 실험결과, 개발강은 피로 특성치는 기존강과 동등 수준이면서 인장강도가 기존강의 것보다 10%가 더높은 2100MPa 급의 고강도를 나타내었으며 또한 영구 변형 저항성도 현저하게 개선되었는데 이는 W, Mo의 첨가로 인해 템퍼링시에 세멘타이트의 성장이 억제되어서 세멘타이트의 석출물이 미세하게 되었기 때문이다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.172-179
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• 1999

As the martensite structure cause fracture failure during drawing from 5.5mm rod to 3.05mm dia. wire without additional heat treatment, the optium cooling condition to inhibit the occurrence of martensite was investigated. In order to get SAE9254+V quality, the effects of alloying element, vanadium on the mechanical properties were investigated. Based upon CCT and TTT curves and the results form cooling test in mill, optimun cooling was found in the condition of the laying head temp of 780$^{\circ}C$ and of the conveyor speed at 0.15m/sec with the whole cover closed. The wire rods produced under the condition showed the best mechanical properties of 120kg/$\textrm{mm}^2$ in TS and 50% in RA, having an excellent drawability. In vanadium added steels, tensile strength was improved without degrading elongation and charpy impact value. That means the strengthening by vanadium is mainly due to the grain refinement by the fine precipitates during tempering process.

• 소성∙가공
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• 제4권2호
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• pp.151-158
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• 1995

In this study, the width spreads of spring steel including Mn-Cr steel(SUP 9A), Mn-Cr-V steel(SUP 11A), and Si-Cr steel(SAE 9254) and were investigated under different reduction ratios and thickness-width ratios friction coefficients. The experimental results were compared with the theoretical prediction by the Ekelund equation, Geuze equations, etc. The width spreads of the three spring steels were found to be 10-15% larger than mild steel, and the optimal reduction ratio for the spring steel was found in a range from 20 to30%. Among the spring steels, the width spread of Mn-Cr-V steel was measured to be the largest followed by those of Si-Cr steel and Mn-Cr steel. It was found that the width spread increased with friction coefficient, width-thickness ratio and reduction ratio as predicted. However, the theoretical predictions revealed smaller width spread than the experimental results. This finding indicates that the coefficients of the width spread of the theoretical models need to be modified in order to predict the actual behavior of the width spreading of the spring steels. In this study, the coefficients of width spread of the Geuze equation were determined from the experimental results.

• International Journal of Safety
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• 제1권1호
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• pp.24-27
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• 2002

Recently the steel parts used in automobiles are required to be used under high stress more than ever before due to the need of keeping the weight down. To achieve this requirement of the high strength steel, it must be necessary to decrease inclusion contents and surface defects as like decarburization, surface roughness etc. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG408l-SUP7, SAE 9254 and DIN 50CrV4) are shaped. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotating bending fatigue test and it results from (1) decreasing the surface roughness (2) unchanging the surface hardness (3) increasing the compressive residual stress. Moreover, results also show fatigue failures originated at the inclusion near the surface, and this inclusion type is turned out to be an alumina of high hardness.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2001년도 추계학술대회 논문집(Proceeding of the KOSME 2001 Autumn Annual Meeting)
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• pp.71-79
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• 2001

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel(JISG4081-SUP ,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.