• 제목/요약/키워드: Roughness coefficient

검색결과 559건 처리시간 0.031초

이미지프로세싱을 이용한 가공면의 표면거칠기 측정에 관한 연구 (A study on the cutting surface roughness measurement by image processing)

  • 소의열;임영호
    • 한국정밀공학회지
    • /
    • 제11권5호
    • /
    • pp.124-133
    • /
    • 1994
  • Many of non-contact measuring systems are used to estimate surface characteristics owing to their advantages of high speed and undanaged test. In this paper, a new measuring system is proposed to acquire image from CCD camera through back light illumination. Lowpass filter is very useful in view of noise removal and optimum binary image can be made through histogram equalization which is one of the histogram technique to maximize brightness intensity between workpiece and background. Laplacian operator is used to detect workpiece edge from binary image. In case of image treatment applying Laplacian operator, surface roughness is calculated by introducing conversion coefficient for coordinate of pixel which edge is composed of. In summary, the work is concerned with the development of a new technique for roughness measurement by the image processing in turning.

  • PDF

플라스틱 금형강의 선삭 가공시 중회귀분석을 이용한 표면거칠기 예측 (Predict of Surface Roughness Using Multi-regression Analysisin Turning of Plastic Mold Steel)

  • 배명일;이이선
    • 한국기계가공학회지
    • /
    • 제12권4호
    • /
    • pp.87-92
    • /
    • 2013
  • In this study, we carried out the turning of plastic mold steel(STAVAX) with whisker reinforced ceramic tool(WA1) and analyzed ANOVA(Analysis of Variance) test. Multi-regression analysis was performed to find influential factors to surface roughness and to derive regression equation. Results are follows: From ANOVA test and confidence interval analysis of surface roughness, We found that influential factors to surface roughness was feed rate, cutting speed and depth of cut in order. From multi-regression analysis, we derived regression equation of STAVAX. it's coefficient of determination($R^2$) was 0.945 and It means that regression equation is significant. From experimental verification, we confirmed that surface roughness was predictable by regression equation. Compared with former research, we confirmed that increase of feed rate is the main cause of the growing of surface roughness and cutting force.

투수계수 산정을 위한 균질화 해석법의 적응 (Application of the Homogenization Analysis to Calculation of a Permeability Coefficient)

  • 채병곤
    • 한국지하수토양환경학회지:지하수토양환경
    • /
    • 제9권1호
    • /
    • pp.79-86
    • /
    • 2004
  • 암석 내 균열을 따른 수리전도도는 균열의 기하학적 요소, 즉 방향, 간극, 거칠기 그리고 상호 연결도에 주로 좌우된다. 따라서, 균열 내 투수계수를 정확하게 계산하기 위해서는 이와 같은 기하 요소들을 최대한 계산모델에 반영할 필요가 있다. 이 연구에서는 균열 기하양상을 최대한 정확히 반영한 균열모델에서 기존 수치해석과는 다른 새로운 방법인 균질화 해석법(homogenization analysis method)을 이용하여 균열을 따른 투수계수를 구하기 위해 수치해석을 수행하였다. 먼저, 공초점 레이저 스캔 현미경(Confocal Laser Scanning Microscope)을 이용하여 암석시료의 균열 조도와 균열에 가한 수직압축력의 변화에 따른 간극 변화량을 직접 측정하고, 이와 같이 획득한 자료는 균열모델 재현을 위한 입력자료로 사용되었다. 재현된 균열모델을 토대로 한 균질화 해석법은 미시규모(microscale) 매질특성과 거시규모(macroscale) 매질특성을 동시에 고려하여 투수계수를 계산할 수 있는 것이다. 즉, 균질화 해석법은 주기적 미세구조(microstructure)를 갖는 미소 불균질 물질의 거동특성을 구명하기 위해 개발된 새로운 형태의 섭동(perturbation) 이론이다. 이는 균질한 미시규모에서 미시 투수특성을 계산한 후, 거시규모에서의 균질화 투수계수를 계산하게 된다. 그러므로, 이 방법은 균열 기하양상의 국부적 영향을 고려한 투수특성을 정확히 해석할 수 있다. 균질화법을 이용한 투수계수 산정결과를 기존 연구에서 제안한 경험식과 비교하여 그 타당성을 검증하기 위해 전술한 2차원 균열모델을 이용한 투수계수 계산을 수행하였다. 균열모델은 거칠기(roughness)를 반영하고 동일한 간극을 할당한 평행판 모델을 가정하였다. 계산결과에 의하면, 균질화 해석법에 의해 계산한 C-투수계수는 실내투수시험에 의해 구한 투수계수와 같은 범위의 값을 가지거나 $10^1$ 정도의 차이를 보여, 그 계산결과는 타당하다고 볼 수 있다. 그러나, 균질화 해석법은 국부적으로 불균질한 균열 기하양상과 물질특성이 미시규모와 거시규모에서 모두 고려되므로, 이들 특성을 정확히 알고 있을 경우 기존에 제안된 경험식들에 의한 계산결과 보다 균질화 해석법의 결과가 훨씬 정확함을 주목하여야 한다.

신경회로망을 이용한 가공조건에 따른 원형가공 표면거칠리 평가 (Evaluation of Circle Machining Surface Roughness on the Process Conditions using Neural Network)

  • 성백섭;김일수;차용훈
    • 한국안전학회지
    • /
    • 제17권1호
    • /
    • pp.11-17
    • /
    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6{\mu}s,\;8{\mu}s$ and $10{\mu}s$, pulse-off-time to $8{\mu}s,\;10{\mu}s$ and $13{\mu}s$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

수위관측과 수리학적 하도추적에 의한 하천유량 간접추정 (Stream Discharge Estimation by Hydraulic Channel Routing and Stage Measurement)

  • 이상호;강신욱
    • 한국수자원학회논문집
    • /
    • 제34권5호
    • /
    • pp.543-549
    • /
    • 2001
  • 수리학적 하도추적으로부터 하천유량을 간접추정하였다. 짧은 하천구간의 세 지점 연속수위자료와 하천 단면 자료만을 사용하여 조도계수 추정b과 하천유량 계산이 가능하였다. 유량의 간접추정 과정에서, 상류-하류 경계조건을 수위-수위 조건으로 사용하였다. 미국 미시시피 강의 상류 구간 자료가 사용되었고 수리학적 하도추적에는 DWO-PER (operational dynamic wave model)를 이용하였다. DWOPER 모형에서 수정 Newton-Raphson법에 의한 조도계수 추정과정을 개선하기 위하여 SCE-UA 전역최적화 기법을 적용하였으며, SCE-UA 기법의 결과가 적은 오차를 보였다. 특정 홍수에 대하여 유량을 추정한 결과, 몇 개를 제외한 대부분의 계산유량이 10% 이내의 오차를 보였다.

  • PDF

Tungsten Carbide 표면에 코팅된 Re-Ir 박막의 표면 특성 (Surface Properties of Re-Ir Coating Thin Film on Tungsten Carbide Surface)

  • 이호식;천민우;박용필
    • 한국전기전자재료학회논문지
    • /
    • 제24권3호
    • /
    • pp.219-223
    • /
    • 2011
  • Rhenium-Iridium(Re-Ir) thin films were deposited onto the tungsten carbide(WC) molding core by sputtering system. The Re-Ir films were prepared by multi-target sputtering with iridium, rhenium and chromium as the sources. Argon and nitrogen were inlet into the chamber to be the plasma and reactive gases. The Re-Ir thin films were prepared with targets having atomic percent of 3:7 and the Re-Ir thin films were formed with 240 nm thickness. The Re-Ir thin films on tungsten carbide molding core were analyzed by scanning electron microscope(SEM) and surface roughness. Also, adhesion strength and coefficient friction of Re-Ir thin film were examined. The Re-Ir coating technique has been intensive efforts in the field of coating process because the coating technique and process have been their feature, like hardness, high elasticity, abrasion resistance and mechanical stability and also have been applied widely the industrial and biomedical areas. In this report, tungsten carbide(WC) molding core was manufactures using high performance precision machining and the efforts of Re-Ir coating on the surface roughness.

Microstructural observations of shear zones at cohesive soil-steel interfaces under large shear displacements

  • Mamen, Belgacem;Hammoud, Farid
    • Geomechanics and Engineering
    • /
    • 제25권4호
    • /
    • pp.275-282
    • /
    • 2021
  • Failure mechanism which can affect geotechnical infrastructures (shallow foundations, retaining walls, and piles) constitutes one of the most encountered problems during the design process. In this respect, the shear behavior of interfaces between grained soils and solid building materials, as well as those between cohesive soils should be investigated. Therefore, a range of ring shear tests with different cohesive soils and stainless-steel interfaces have been carried out through the Bromhead apparatus that allows simulating large displacements along a failure surface. The effects of steel rings roughness and soil type on the residual friction coefficient and the shear zone features (structure, thickness, and texture orientation angle) have been investigated using the Scanning Electron Microscopy. The obtained results indicate that the residual friction coefficient and the structural characteristics of the shear zone vary according to the surface roughness and the soil type. Scanning electron microscopy reveals that the particles inside the shear zone tend to be re-oriented. Also, the shear failure mechanism can be identified along with the interface, within the soil, or simultaneously at the interface and within the soil specimen.

확산계수의 모델링방법이 대기확산인자에 미치는 영향 (Influence of Modelling Approaches of Diffusion Coefficients on Atmospheric Dispersion Factors)

  • 황원태;김은한;정해선;정효준;한문희
    • Journal of Radiation Protection and Research
    • /
    • 제38권2호
    • /
    • pp.60-67
    • /
    • 2013
  • 가우시안 플륨모델(Gaussian plume model)을 사용한 대기확산의 예측에서 확산계수는 결과에 중요한 영향을 미치는 변수이다. 확산계수의 평가방법은 다양하며, 본 연구에서는 미국 원자력규제위원회(U. S. NRC) 권고 규제지침, 캐나다 원자력안전위원회(CNSC) 권고 규제지침, 확률론적 사고결말해석코드 MACCS와 MACCS2에서 권고 또는 적용하는 방법을 고찰하였다. U. S. NRC에서 권고하는 부지적합성 평가를 위한 가상사고시 대기확산모델을 기반으로 확산계수의 평가방법이 대기확산인자에 미치는 영향을 분석하였다. 확산계수는 Pasquill-Gifford 곡선을 기반으로 각기 다른 연구자들에 의해 얻어진 곡선의 피팅식(curve fitting equations)을 적용 또는 권고하고 있음을 확인하였다. 수평확산계수는 모든 규제지침과 코드에서 플륨의 사행효과를 반영하여 보정하고 있으나 그 적용 방법에 있어서는 차이를 나타냈다. 수직확산계수는 U. S. NRC 권고 규제지침을 제외하고 표면거칠기를 반영하여 보정하고 있다. 특정 표면거칠기에 대해 확산계수의 적용방법에 따라 대기확산인자는 최대 약 4배의 차이를 나타냈다. 표면거칠기는 대기확산인자에 중요한 영향을 나타냈으며, 동일 적용방법에 대해 표면거칠기에 따라 대기확산인자는 약 2~3배의 차이를 나타냈다.

대기 경계층 연직방향 확산의 지면 거칠기에 따른 변화에 관한 실험적 연구 (An Experimental Study on the Variation of Vertical Dispersion within Boundary Layer with Surface Roughness)

  • 박옥현;윤창옥
    • 한국대기환경학회지
    • /
    • 제16권3호
    • /
    • pp.237-246
    • /
    • 2000
  • An experimental study has been carried out using a rotating water channel in order to investigate the effect of surface roughness on the vertical dispersion of plume within boundary layer. Dispersion measurements of tracers released from two sources with different height at neutral conditions over various rough terrain ranging from rural to urban have been performed. Various values of roughness length were simulated by combining of 4 stream velocities and 3 roughness element conditions. Dispersion measurements have also been made for rough terrain where high buildings are locally concentrated. Values of $\sigma$z increase with roughness and this tendency appears to apply both cases of with and without locally concentrated high buildings. The comparisons of the Bowne's nomogram on $\sigma$2 vs x relationship and the measurements of $\sigma$2 with roughness show good accordance in $\sigma$2 distribution at stability D class over rural, suburban and urban terrain. For constant roughness length the $\sigma$2 values of plumes from lower source height are smaller than those of plumes from higher source at short downwind distance, but this relationship becomes reverse as distance increases. Crossing appears to be made before about 2km. The value of constant I in McMullen's equation $\sigma$2=exp [I+J(In x) + K(In x)2] appears to increase with roughness length, however, the relationships between other constants and roughness have been confirmed. The values of $\sigma$2 for various downwind distances, estimated by using an equation which is employed in ISC (Industrial Source Complex) dispersion model for areas where high buildings are locally assembled, are in accordance with measurements from water channel experiments.

  • PDF

응고중 구리 주형과 알루미늄 용탕의 계면열전달계수에 미치는 용탕과열도와 도형재의 영향 (Effects of Superheat and Coating Layer on Interfacial Heat Transfer Coefficient between Copper Mold and Aluminum Melt during Solidification)

  • 김희수;신제식;이상목;문병문
    • 한국주조공학회지
    • /
    • 제24권5호
    • /
    • pp.281-289
    • /
    • 2004
  • The present study focused on the estimation of the interfacial heat transfer coefficient as a function of the surface temperature of the aluminum casting at the mold/casting interface to investigate the effects of superheat and coating layer. The casting experiments of aluminum into a cylindrical copper mold were systematically conducted to obtain the thermal history during solidification. The thermal history recorded by four thermocouples embedded both in the mold and the casting was used to solve the inverse heat conduction problem using Beck's method. The effects of superheat and coating on the interfacial heat transfer coefficient in the liquid state, during the solidification, and in the solid state were comparatively discussed. In the liquid state, the interfacial heat transfer coefficient is thought to be affected by the roughness of the mold, the wettability of the casting on the mold surface, and the thermophysical properties of the coating layer. When the solidification begins, the air gap forms between the casting and the mold, and the interfacial heat transfer coefficient becomes a function of the air gap as well as surface roughness and the superheat. In the solid phase, it depends only upon the thermal conductivity and the thickness of the air gap. The coating layer reduces seriously the interfacial heat transfer coefficient in the liquid state and during the solidification.