• Title/Summary/Keyword: Rotor Unbalance

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Analysis of Dynamic Characteristics of Water Injection Pump (물 분사 펌프의 동특성 분석)

  • Lee, Jong Myeong;Lee, Jeong Hoon;Ha, Jeong Min;Ahn, Byung Hyun;Kim, Won Cheol;Choi, Byeong Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.12
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    • pp.1483-1487
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    • 2013
  • Water injection pump outputs oil with high pressure during this process, seawater is injected into the well to recover the well pressure and maintain high productivity. A water injection pump has high productivity, and therefore, it serves as a key piece of equipment in marine plants. In this light, water injection pumps are being studied widely in industry. In this study, the rotor dynamics is analyzed to determine the natural frequency according to the bearing stiffness and operation speed change. This study aims to establish the pump reliability through critical speed, stability, and unbalance response analysis.

The Study of the Design and Control for the Hydrogen Recirculation Blower Noise and Vibration Reduction (수소 재순환 블로어 소음 진동 저감을 위한 설계 및 제어에 관한 연구)

  • Bae, Ho June;Ban, Hyeon Seok;Noh, Yong Gyu;Jang, Seok Yeong;Lee, Hyun Joon;Kim, Chi Myung;Park, Yong Sun
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.5
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    • pp.509-515
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    • 2014
  • At the fuel processing system (FPS) of fuel cell vehicle, hydrogen recirculation blower (HRB) is used for the recirculation of remained hydrogen after reaction. In this paper, noise and vibration improvement of HRB is studied by changing design and control. It is checked the campbell diagram and critical speed for stability of rotor, and housing stiffness is improved using simulation of frequency response function (FRF). A method is suggested that can decrease the unbalance amount of the rotor and impeller which main source of noise and vibration. In order to reduce the noise during deceleration of blower, electrical braking is applied and tested the risk impact of durability. Founded the optimum switching frequency of the motor control, and reduced the idle rpm by increasing of aerodynamic performance. The superiority of paper is proved by measurement of the improved product's noise and vibration.

Predictions of Unbalanced Response of Turbo Compressor Equipped with Active Magnetic Bearings through System Identification (시스템 식별을 통한 자기베어링 장착 터보 압축기의 불평형 응답 예측)

  • Baek, Seongiki;Noh, Myounggyu;Lee, Kiwook;Park, Young-Woo;Lee, Nam Soo;Jeong, Jinhee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.97-102
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    • 2016
  • Since vibrations in rotating machinery is a direct cause of performance degradation and failures, it is very important to predict the level of vibrations as well as have a method to lower the vibrations to an acceptable level. However, the changes in balancing during installation and the vibrational modes of the support structure are difficult to predict. This paper presents a method for predicting the unbalanced response of a turbo-compressor supported by active magnetic bearings (AMBs). Transfer functions of the rotor are obtained through system identification using AMBs. These transfer functions contain not only the dynamics of the rotor but also the vibrational modes of the support structure. Using these transfer functions, the unbalanced response is calculated and compared with the run-up data obtained from a compressor prototype. The predictions revealed the effects of the support structure, validating the efficacy of the method.

Comparative Study of Performance of Switching Control and Synchronous Notch Filter Control for Active Magnetic Bearings (능동 자기 베어링을 위한 동기 노치필터 제어기와 스위칭 제어기의 성능 비교 연구)

  • Yoo, Seong Yeol;Noh, Myounggyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.511-519
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    • 2013
  • Switching controllers for active magnetic bearings are claimed to minimize the copper losses because they do not use bias currents. In this study, we compare the performances of the switching controller with those of the widely used proportional-derivative (PD) controller. The PD controller is combined with a synchronous notch filter to reduce the effect of the unbalance disturbance. For a fair and objective comparison, the PD controller is designed systematically. The switching controller is designed so that the dynamics of the two controllers are almost identical. A system model is developed. This model includes the flexible modes of the rotor and the dynamics of the sensors and amplifiers. The simulation results show that the switching controller indeed reduces the copper loss at lower speeds. However, it fails to operate around the speed close to the bending mode of the rotor.

Effects of Design Conditions in Five Pad Tilting Pad Bearing on the Lateral Vibration Characteristics of Small Gas Turbine (5패드 틸팅 패드 베어링의 설계 조건 변화가 소형 가스터빈의 횡진동 특성에 미치는 영향)

  • Ha, Jin-Woong;Myung, Ji-Ho;Suk, Jhin-Ik;Lee, An-Sung;Kim, Young-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.8
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    • pp.752-760
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    • 2011
  • In tilting pad bearing design process, the selection of the proper configuration type of either a load-between-pad(LBP) or load-on-pad(LOP) as well as preload and pivot offset conditions is to be carefully considered. Also the bearing needs to be designed in order to be suited for the rotor-bearing system and operating condition. In this paper, it is observed that the dynamic characteristics in a five pad tilting pad bearing for the LBP and the LOP configurations are influenced by the variation of preload and pivot offset. In this context, rotor dynamic analysis of the 5 MW industrial gas turbine supported by the tilting pad bearing at the front and roller bearing at the rear is carried out based on the dynamic coefficients of the tilting pad bearing investigated. The result shows that two rigid body critical modes experience various changes according to the influence of the tilting pad bearing uniquely applied to one side of this machine. Mainly, the second critical speed, the rigid body mode of conical shape with high whirling in the tilting pad bearing, is significantly changed by preload and pivot offset regardless of the LBP and LOP configurations. And, the first critical mode, the rigid body mode of conical shape with high whirling in the roller bearing, is sensitively affected by preload applied to the LOP configuration and by its asymmetric dynamic properties.

A Study on the Vibration of Rotordynamic System Structured Rotor-Bearing and Rotor-Bearing-Stator (로터-베어링/로터-베어링-스테이터로 구성된 회전체 진동에 관한 연구)

  • 주성현;김광식;김창호;이성철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1990.10a
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    • pp.173-178
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    • 1990
  • 로터-베어링축계는 증기및 가스터빈, 터보 발전기, 압축기등 거의 모든 산업 기계류에서 동력 전달의 기본 도구로써 사용되고 있다. 즉 회전에 의한 동력 의전달은 비교적 간단히 대용량의 동력을 효율적으로 전달할 수 있다. 이에 따라 회전기계류에 대한 연구는 산업 혁명 이후 꾸준히 발전되어 온바, 특히 근래에 들어와 산업기계류의 경쟁이 치열하여짐에 따라 산업기계류의 고정 밀화, 고속화, 고신뢰화 요구가 증대하고 있는 현실을 비추어 볼때, 산업 기 계류의 근간을 이루고 있는 로터-베어링 축계의 안정성을 포함한 진동에 관 한 문제는 회전기계류 설계의 주요 기술로써 연구.개발의 필요성이 매우 높 다 하겠다. 회전축계 진동 관련 연구는 두 분야로 대별될 수 있는데 언밸런 스(Unbalance)에 의한 Synchronous진동과 여러가지 원인에 의해 계의 불안 정성을 유발시키는 Nonsynchronous진동으로 나눌 수 있다. 본 연구에서는 이들 연구의 기본이 되는 회전축-베어링계 동특성 해석 프로그램을 개발하 였다. 여러가지 방법이 있으나 여기서는 Holzer가 비틀림 진동에 적용하고, Mykiestad(2)와 Prohl(3)에 의하여 회전축의 횡 진동에 적용된 이후 Lund(4) 등에 의하여 베어링의 영향등이 첨가된 전달 매트릭스 (Transfer Matrix) 방 법을 이용하여 임계속도(Critical Speed), 모우드 형태(Mode shapes)를 예측 하고 불안정 판정(Instability Criteria)등을 할 수 있는 프로그램을 개발하였 다. 특히 Murphy(1)의 다항식 방법(Polynomial Method)에 기본을 두어 기존 의 전달 매트릭스가 가지고 있던 반복, 수렴 시간 문제와 빠뜨리는 임계속도 예측에 대한 개선을 이루었으며 기존 논문과 실험 결과와의 비교 검토를 통 하여 개발된 프로그램의 신뢰성을 검토하였다. 특히, 각종 회전 기계의 소형 화, 경량화 추세에 따라 지반이나 케이싱이 경량이거나 유연하여 회전축과 동적으로 연성된 경우 회전축-베어링-지반으로 이루어진 2중구조의 회전축 계 동특성을 해석할 수 있는 프로그램을 개발하므로서 회전 기계류의 진동 전반에 걸친 문제점에 대한 그 원인과 현상을 명확히 분석하여 국내의 전기 계류의 보다 신뢰성있는 설계 및 제작자료를 확보하는데 기여할 수 있게 하 였다.

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Rotordynamic Analysis of a High Thrust Liquid Rocket Engine Turbopump (고추력 액체 로켓 엔진용 터보펌프의 회전체동역학 해석)

  • Jeon, Seong-Min;Kwak, Hyun-Duck;Yoon, Suk-Hwan;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.7
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    • pp.688-694
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    • 2008
  • A rotordynamic analysis is performed for a high thrust class liquid rocket engine turbopump considering the dynamic characteristics of ball bearings and pump noncontact seals. Complex eigenvalue problems are solved to predict the rotating natural frequencies and damping ratios as a function of rotating speeds. Synchronous rotor mass unbalance response and time transient response analyses are also performed to figure out the rotor critical speed and the onset speed of instability. From the numerical analysis, it is found that the rear bearing stiffness is most important parameter for the critical speed and instability because the 1st mode is turbine side shaft bending mode. The pump seal effect on the critical speed is enlarged as the rear bearing stiffness decreases and the front bearing stiffness increases.

Effects of Design Conditions in Five Pad Tilting Pad Bearing on the Lateral Vibration Characteristics of Small Gas Turbine (5패드 틸팅 패드 베어링의 설계 조건 변화가 소형 가스터빈의 횡진동 특성에 미치는 영향)

  • Ha, Jin-Woong;Myung, Ji-Ho;Suk, Jhin-Ik;Lee, An-Sung;Kim, Young-Cheol
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.425-432
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    • 2011
  • In tilting pad bearing design process, the selection of the proper configuration type of either a Load-Between-Pad (LBP) or Load-On-Pad (LOP) as well as preload and pivot offset conditions is to be carefully considered. Also the bearing needs to be designed in order to be suited for the rotor-bearing system and operating condition. In this paper, it is observed that the dynamic characteristics in a 5 pad tilting pad bearing for the LBP and the LOP configurations are influenced by the variation of preload and pivot offset. In this context, rotor dynamic analysis of the 5MW industrial gas turbine supported by the tilting pad bearing at the front and roller bearing at the rear is carried out based on the dynamic coefficients of the tilting pad bearing investigated. The result shows that two rigid body critical modes experience various changes according to the influence of the tilting pad bearing uniquely applied to one side of this machine. Mainly, the second critical speed, the rigid body mode of conical shape with high whirling in the tilting pad bearing, is significantly changed by preload and pivot offset regardless of the LBP and LOP configurations. And, the first critical mode, the rigid body mode of conical shape with high whirling in the roller bearing, is sensitively affected by preload applied to the LOP configuration and by the its asymmetric dynamic properties.

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Digital Linear Control System for a Magnetic Bearing System of a High Vacuum Turbomolecular Pump (고진공 터보 분자펌프용 자기베어링 시스템의 디지털 선형 제어시스템)

  • Ro, Seung-Kook;Kyung, Jin-Ho;Park, Jong-Kweon;Nam, Woo-Ho;Koh, Deug-Yong
    • Journal of the Korean Vacuum Society
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    • v.19 no.4
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    • pp.256-264
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    • 2010
  • In this paper, a digital controller of magnetic bearing system for a high vacuum turbomolecular pump (TMP) is designed and examined. For stabilizing and providing damping in magnetic bearing, the digital PID controller is applied for each 5 control axes, and the inter-axis cross feedback controller is also applied to suppress low frequency vibration caused by gyroscopic moment of the rotor at high speed of rotation. The fabricated rotor-shaft has its first flexible natural frequency lower than maximum speed, about 614Hz, so the two lead filters are applied to increase damping of flexible mode. Notch filters with rotating frequency were selected to reduce vibration of the pump housing caused by unbalance load. The implemented controllers are verified by examination of frequency response and rotating test up to 40,000 rpm, which is higher than critical speed of backward flexible mode.

A Study on Mount Vibration Reduction of a Centrifugal Turbo Blower for FCEV (FCEV용 원심형 터보 블로워의 마운트 진동 저감에 관한 연구)

  • Kim, Yoon-Seok;Lee, Sang-Kwon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.10
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    • pp.1073-1081
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    • 2008
  • A centrifugal turbo blower of the fuel cell electric vehicle (FCEV) operates at very high speed above 30000 rpm in order to increase the pressure of the air, which supplied to a stack of FCEV, using rotation of its impeller blades. Vibration which originated from the blower is generated by unbalance of mechanical components, rotation of bearings and rotating asymmetry that rotate at high speed. The vibration is transmitted to receiving structure through vibration isolators and it can causes serious problems in the noise, vibration and harshness(NVH) performance. Thus, the study about reducing this kind of vibration is an important task. In this paper, dynamic analysis of the blower executed by numerical simulation and experimental analysis of the blower is also performed. Then, measured and simulated results are compared in order to validate of the simulation. Finally, reducing vibration through modifying mount stiffness is the main purpose of this paper.