• Title/Summary/Keyword: Rotor Mixer

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Fabrication and Mixing Characteristics of a Micro-Mixer with a Quasi-Active Rotor (준 능동형 로터를 이용한 마이크로 혼합기의 제작 및 혼합특성)

  • Kim, Young-Dae;Lee, Jong-Kwang;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.417-424
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    • 2009
  • A micro-mixer with a quasi-active rotor was fabricated, and mixing characteristics were evaluated. The proposed micro-mixer combines an active type micro-mixer with a passive type micro-mixer. The micro-rotor, which is a moving part of an active type micro-mixer, is added in a micro-chamber of a passive type vortex micro-mixer. The rotor rotated by inflows tangent to a chamber, causing strong perturbations. The micro-mixers were fabricated using photosensitive glass. Mixing efficiency of the micro-mixers was measured using an image analysis method. Mixing efficiency and characteristics of the micro-rotor mixer were compared with the vortex micro-mixer without a rotor. Mixing efficiency was reduced as Reynolds number increased at a low Reynolds number due to decrease of residence time. Mixing efficiency at higher Reynolds number, on the other hand, was improved even though residence time decreased since the contact surface between fluids increased by twisted flow. The perturbation induced by rotating rotor at greater than Re 200 improved the efficiency of the rotor mixer.

Numerical Analysis on the Effect of High-Shear in a Rotor-Stator Mixer (Rotor-Stator Mixer 전단효과에 관한 수치 해석적 연구)

  • Yeum, Sang Hoon;Lee, Seok Soon
    • Journal of Aerospace System Engineering
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    • v.13 no.5
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    • pp.39-48
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    • 2019
  • The turbulent flow in the rotor-stator mixer is based on shear characteristics generated by the interaction of the stator with the rotor rotating at high speed. In this study, the flow characteristics analysis of the unsteady state generated by the interaction of the rotor and the stator in the prototype model of the emulsion-fuel related mixer development was performed with the MRF and SMM by applying the ANSYS FLUENT $k-{\varepsilon}$ (RKE) turbulence model. The behavior and shear characteristics of the flow particles generated at the interface between the designed rotor and stator, and trends such as velocity distribution and turbulence eddy dissipation, were predicted and verified using the CFD analysis.

Flow Characteristics of Fine Particles for Separated Device Shapes (분리장치의 형상에 따른 미립자 유동특성)

  • Hwang, Seon Kyeong;Lee, Seoung Soo;Jung, Hyo Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.544-551
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    • 2013
  • Recently high speed mixer, which is mixing, grinding, dispersion for liquid-liquid material, has been widely used several industries such as food, cosmetics, pharmaceuticals, fine chemicals, electronic material. This high speed mixer has a core element part called particle separation device. Particle separation device, which makes mixed liquid and liquid material using shear forces from a rotor and a stator, is a decisive factor in the distributed parts. In this study, we examined the velocity distribution of the two models of particle separation device using computation fluid dynamics, so that we were able to see the difference of the velocity distribution according to the shape. Also, by experiment, we observed that the use of rotor-screen type is deemed more suitable in case of accurately considering the effect of improving of the dispersibility through the circulation of the future.

Design of Control Mixer for 40% Scaled Smart UAV (스마트무인기 축소모형의 조종면 혼합기 설계)

  • Gang, Yeong-Sin;Park, Beom-Jin;Yu, Chang-Seon
    • Aerospace Engineering and Technology
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    • v.5 no.2
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    • pp.240-247
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    • 2006
  • Tilt rotor aircraft is a multi-configuration airplane which has three independent flight modes; helicopter, conversion, and aiplane. The control surface mixer resign is reqctired to generate and distribute efficient control forces and moments in each flight mode. In the conversion mode, the thrust vector is changed from helicopter mode to airplane, therefore the thrust vector makes undesired forces and moments which affect on pitch, roll and yaw dynamics. This paper describes the design results of control surface mixer design which minimize the undesired forces and moments due to nacelles tilting angle change for 4O% scaled model.

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Effects of Intermeshing Rotor for Dispersion of Silica Agglomerates in SBR/BR Compound (Intermeshing Rotor의 구조가 SBR/BR 합성고무 복합소재의 실리카 분산에 미치는 영향의 비교)

  • Kim, Sung-Min;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.637-642
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    • 2012
  • The effects of mixing geometry (intermeshing vs. tangential rotor) for the dispersion and distribution of silica agglomerates in SBR/BR compound were investigated. Silica dispersion and distribution were found to be better with the intermeshing rotor compared to the tangential rotor. It was concluded that the intermeshing rotor compared to the tangential rotor delivered a higher shear stress due to interlocked rotor geometry to silica agglomerates leading to better dispersity and distribution of silica in the agglomerates.

Tethered Hover Test for Small Scaled Tilt-rotor UAV (축소형 틸트로터 무인기의 안전줄 호버 시험)

  • Park, Bum-Jin;Yoo, Chang-Sun;Chang, Sung-Ho;Choi, Seong-Wook;Koo, Sam-Ok;Kang, Young-Shin
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.15 no.4
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    • pp.9-16
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    • 2007
  • Tilt rotor aircraft can take off and land vertically and cruise faster than any other helicopter. A scaled flight demonstration model of a tilt rotor aircraft has been developed by KARI. Because the flight characteristics of tilt rotor are not well known, the developed scaled model would be helpful to evaluate flight control algorithm of a full scale aircraft. The tethered hover test has been performed in order to improve hover flight characteristics of tilt rotor aircraft prior to flight test of the small scaled model. During the tethered hover test, the performance of rotor speed governor, rate SAS (Stability Augmentation System) and control surface mixers have been evaluated. We expect that the results of real flight hover test would be quite same as tethered hover test. Therefore the tethered hover test results will reduce the risk of flight test properly by fixing some of hidden problems which might occur during the flight test. This paper presents the results of tethered hover test in detail and shows how it could be final ground test before flight test. The control mixer gain and rate SAS feedback gains were modified in order to get higher controllability and stability during the tethered hover flight. The rotor governor showed that it could keep rotor RPM constant with very small deviation even during severe pilot collective input change. The tethered hover test results gave pilot and engineers confirmation and experience about the scheduled flight test.

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Control Law Design for a Tilt-rotor Unmanned Aerial Vehicle with a Nacelle Mounted WE (Wing Extension) (체공성능 향상을 위한 확장날개 틸트로터 무인기의 제어법칙설계)

  • Kang, Young-Shin;Park, Bum-Jin;Cho, Am;Yoo, Chang-Sun
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.11
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    • pp.1103-1111
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    • 2014
  • The results of control law design for a tilt-rotor unmanned aerial vehicle that has a nacelle mounted wing extension (WE) are presented in this paper. It consists of a control surface mixer, stability and control augmentation system (SCAS), hold mode for altitude / speed / heading, and a guidance mode for preprogram and point navigation which includes automatic take-off and landing. The conversion corridor and the control moments derivatives between the original tilt-rotor and its variant of the nacelle mounted WE were compared to show the effectiveness of the WE. The nacelle conversion of the original tilt-rotor starts when the airspeed is greater than 30 km/h but its WE variant starts at 0 km/h in order to reduce the drag caused by the high incidence angle of the WE. The stability margins of the inner loop are presented with the optimization approach. The outer loops for the hold mode are designed with trial and error methods with linear and nonlinear simulation. The main control parameter for altitude control of the helicopter mode is thrust command and it is transferred to the pitch attitude command in airplane mode. Otherwise, the control parameter for the speed of the helicopter mode is the pitch attitude command and it is transferred to the thrust command in airplane mode. Therefore the speed and altitude hold mode are coupled to each other and are engaged at the same time when an internal pilot engages any of the altitude or speed hold modes. The nonlinear simulation results of the guidance control for the preprogrammed mode and point navigation are also presented including automatic take-off and landing in order to prove the full control law.

The Effect of Rotor Speed on the Circiuarity of Domestic Graphite (국내산 흑연의 구형화에 미치는 로터 속도의 영향)

  • Junseop Lee;Yoojin Lim;Kyoungkeun Yoo;Hyunkyoo Park
    • Resources Recycling
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    • v.31 no.6
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    • pp.66-72
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    • 2022
  • The circularity and particle size distribution of products obtained from dry classification after circularity tests using a high-intensity mixer were investigated to evaluate the use of domestic graphite concentrate as a lithium-ion battery material. At a rotor speed of 3,000 rpm, the particle size and circularity of the concentrated sample and product were unchanged. The circularity increased and particle size decreased when the rotor speeds were increased to 6,000 rpm, 10,000 rpm, and 12,000 rpm and the operating time was increased. For instance, the circularity increased from 0.870 to 0.936 when the rotor speed was increased from 3,000 rpm to 12,000 rpm for an operating time of 10 min. After the circularity test, dry classification was performed, wherein the circularity of the coarse particles was found to have increased to 0.947. Round particles were observed in the SEM images, indicating that high circularity was successfully achieved.